Trolex TX8005 Air XD General Purpose User Manual Download Page 1

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P5610.1600 Rev B 0

AIR XD User Manual

TX8005 Air XD General Purpose

Real-Time Dust Monitor

P5628.1600 Rev A

Leading Safety Technology

Summary of Contents for TX8005 Air XD General Purpose

Page 1: ...www trolex com P5610 1600 Rev B 0 AIR XD User Manual TX8005 Air XD General Purpose Real Time Dust Monitor P5628 1600 Rev A User Manual Leading Safety Technology...

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Page 3: ...Product Specification 17 Product Dimensions 19 Hardware Installation 20 Safety Precautions 20 Mounting Details 20 Main Parts 21 Electrical Connections 22 I O Terminals 23 Power Connections 23 RS485 Ou...

Page 4: ...ay Sleep 46 Date Time 47 Set Date 47 Set Time 47 System 48 System Information 48 Restart Controller 48 Data Download 49 Memory Module 50 Firmware Update 51 Instrument Configuration 52 Default Settings...

Page 5: ...Air XD User Manual www trolex com P5628 1600 Rev A 4...

Page 6: ...culates enabling detailed size profiling and analysis using the application software The Air XD uses an innovative Optical Particle Counter OPC that combines adaptive particle flowrate with advanced s...

Page 7: ...nts Custom sizing Operational stability in varying environmental and atmospheric conditions On device display readout Choice of display modes Live readout or configurable Averages Two configurable rel...

Page 8: ...environments with varying airflow Limits of Use To ensure the optimum performance and safe operation the Air XD must be operated as per the limits detailed in the technical data section of this user m...

Page 9: ...or practice which if not followed correctly can result in serious personal injury or injury of others CAUTION Alerts the user to a procedure or practice which if not followed correctly can result in d...

Page 10: ...own place for future use The Air XD has been designed to be as simple to install and commission as possible Nevertheless installation in working environments can be challenging and correct set up is c...

Page 11: ...ol measures to ensure that access to the beam is not permitted during normal use WARNING Class 3B laser radiation when the laser housing is open do not open the laser housing Eye damage may result fro...

Page 12: ...are specifically designed to work in conjunction with each other using proprietary protocols and design features The system has however been designed to support 3rd party power supplies and communica...

Page 13: ...eport on PM size concentrations or TSP based on user requirement with the option of two configurable setpoint relay outputs Detailed information can be transmitted via an RS485 or Ethernet connection...

Page 14: ...cleaning It is recommended that the top cap is set to the closed position during instrument maintenance and cleaning to ensure the dust sensor is not exposed to unnecessary ingress When the top cap i...

Page 15: ...te details Windows PC or Server A Windows PC or server is required to run the Air X application software required to collect and process data from the Air XD instrument It is recommended that client c...

Page 16: ...oftware The instrument communicates with the Air X software using MODBUS RTU RS485 The Air X application software can be used to monitor in real time or review historical data It allows user to monito...

Page 17: ...r XD complies with the following European Union Directives Electromagnetic Compatibility EMC Directive 2014 30 EU EN 61326 1 2013 Low Voltage Directive LVD 2014 35 EU EN 61010 1 2010 A1 2019 The Air X...

Page 18: ...els Two configurable default 15min and 8hr Sampling interval 1s Particle count Up to 10 000 particles second Flow rate Dynamic 1 2 L min nominal Total flow rate 5 5 L min typical Accuracy 5 The instru...

Page 19: ...A nominal dc variant Power consumption 6W Inrush current 350mA Peak Relay outputs Two configurable alarm outputs Dry contact Maximum rating 36V ac dc 300mA internal overcurrent and overvoltage protect...

Page 20: ...www trolex com 19 P5628 1600 Rev A Product Dimensions 305mm 305mm 387mm 156mm Note Recommended 100mm inlet clearance distance Panel Key...

Page 21: ...of the enclosure 4 Ensure power is isolated before making electrical connections to the instrument 5 Power supply voltage and frequency must match the instrument refer to rating plate 6 Ensure extern...

Page 22: ...labels 3 Display 12 Particulate inlet aperture 4 Status L E D s 13 Enclosure door 5 Door lock 14 Main enclosure 6 Navigation keypad 15 Rating Plate 7 Mounting brackets 16 Particulate outlet grille 8 P...

Page 23: ...nector ensure that the wire has been stripped back sufficiently and crimp attached where required to enable a good electrical connection Once the wire has been sufficiently pushed into the terminal re...

Page 24: ...and 4 to 20mA connections I O Terminals Power RS485 4 20mA and relay connection terminal data is highlighted below Actuation type Operating tool Solid Stranded conductor 0 08 2 5mm 28 12 AWG Conductor...

Page 25: ...Air XD User Manual www trolex com P5628 1600 Rev A 24 For instruments connected to an AC power supply ensure that the equipment is protected by an external fuse or circuit breaker at a maximum of 5A...

Page 26: ...o allow daisy chaining of multiple MODBUS devices For example Pin 11 is common with Pin 13 RS485 Line Terminations Some network installations may require a line termination resistor to be connected ac...

Page 27: ...8 4 and the Air XD is connected to a communications network if required 2 Ensure that the door is closed and secured 3 Apply power to the Air XD 4 A splash screen will be displayed for several second...

Page 28: ...consists of four directional keys and a central enter key to allow the scrolling selection and input of data into the instrument Throughout the text in this document the navigation keys will be repres...

Page 29: ...1600 Rev A 28 Main Function Keys Up and Down keys A single press of the Up or Down key is used for the following display functions Navigation of vertical menu structures Navigate PM display value scr...

Page 30: ...ex com 29 P5628 1600 Rev A Left and Right keys A single press of the Left or Right key is used for the following display functions Navigate through entry parameters Cycle through Live Average 1 and 2...

Page 31: ...creens Select highlighted option whilst in menu structures Confirm input value data entry Short cut Functions Left key Press and hold to cycle through previous display screen path Release to stop on s...

Page 32: ...quired user inputs will be saved in the instrument memory and on consecutive power cycles the Air XD instrument will always display the following start up screens Air XD Power On Title Card Live Data...

Page 33: ...ue display screens Users can select between the number of PM data channels displayed on screen 1 2 4 or all alongside the required data channel average Live Average 1 or Average 2 Title Screen All Cha...

Page 34: ...Configure and select custom PM values ranges and map against instrument channels Averaging Configure and select averaging periods for PM Values Alarms Configure and select on device alarm functionalit...

Page 35: ...ailable channels Note The instrument logs data in g m3 Setting custom PM values The following map details the navigation through the Air XD user interface screens to set and configure custom PM values...

Page 36: ...e Air XD uses a PM density value to calculate the mass of known particulates in the installation environment 1 65 g ml as default Averaging Settings Allows the user to set 2 separate averaging periods...

Page 37: ...ource Channel Live Average 1 and Average 2 Select whether to act on live data readings or one of the pre configured averages 15min or 8hr Assigned a Threshold g m and mg m3 Set the value at which the...

Page 38: ...suspended particulate Note The current applied value is highlighted by the selection tick Threshold Channel Select and assign an alarm to a specified data source Note The current applied value is high...

Page 39: ...values can be configured between 1 g m to 9999 g m or 0 1 mg m3 to 6553 5 mg m3 Alarm Latching Configure the latching behaviour for selected alarm Note The current applied value is highlighted by the...

Page 40: ...sets to assign the selected 4 20mA output to Assigned the full scale range of the channel For example a full scale range of 2000 g m will output 20mA for a value greater or equal to 2000 g m and for...

Page 41: ...ue is highlighted by the selection tick Map 4 20mA to Data Channel Map the selected 4 20mA output to the required data channel Live Average 1 or Average 2 Set Max PM Value Set the 4 20mA scaling range...

Page 42: ...ble Disable Enable or Disable 4 20mA outputs Note The current applied value is highlighted by the selection tick Status Check the overview status of the 4 20mA channels 4 20mA Outputs 4 20mA Channel S...

Page 43: ...munications require the following parameters to be selected and configured to establish the successful communication with the designated server Ethernet communication requires a DNS Server as standard...

Page 44: ...D can be configured to communicate via MODBUS TCP direct to a laptop or server running a MODBUS client Note Selection of the Trolex Core option allows the data recorded by the Air XD instrument to be...

Page 45: ...mmunications RS485 MODBUS Set Baud Rate The Air XD instrument baud rate can be selected and assigned from a pre configured list of options Note The current applied value is highlighted by the selectio...

Page 46: ...to set power saving mode with display sleep functionality Adjusting Display Contrast The Air XD display can be adjusted to align the contrast ratios with the installation environment Set Display Back...

Page 47: ...en colour profile Set Display Sleep The Air XD display can be set to enter sleep mode to allow for power saving where required The Air XD display can also be configured to sleep after a chosen time pe...

Page 48: ...gured to suit the installation location Set Date Configure and edit the date stamp logged by the Air XD instrument Format DD MM YYYY Set Time Configure and edit the time stamp logged by the Air XD ins...

Page 49: ...irmware and restart the instrument System Information The system information menu allows users to view the functional status of the Air XD instrument Restart Controller The Air XD instrument can be fo...

Page 50: ...file format Collected data can be retrieved from the Air XD instrument in two methods by either selecting the Download All or Download New data sets Selecting the Download All tab will proceed to not...

Page 51: ...ow the Air XD instrument to locally store data as well as push data to the Air X software via selected communications channels For applications that may require power saving functionality the internal...

Page 52: ...ate and release the Air XD and internal Memory Module can be update via the firmware update menu below The instrument requires the update to take place via the connection of an external USB device loa...

Page 53: ...its g m3 RS485 baud rate 115200 RS485 Modbus Enabled Ethernet Optional 4 to 20mA PM channels PM2 5 and PM4 25 4 to 20mA range 0 2000 g m3 or 0 6553 5 mg m3 4 to 20mA Mapped to Average Data Alarms Disa...

Page 54: ...Uint16_t Counts 14 Bin 5 1 80 m Uint16_t Counts 15 Bin 6 2 5 m Uint16_t Counts 16 Bin 7 3 5 m Uint16_t Counts 17 Bin 8 4 51 m Uint16_t Counts 18 Bin 9 5 76 m Uint16_t Counts 19 Bin 10 7 25 m Uint16_t...

Page 55: ...e 1 Upper 16 bits Float32_t g m 3 55 Total Suspended Particulates Average 1 TSP Lower 16 bits Float32_t g m 3 56 Total Suspended Particulates Average 1 TSP Upper 16 bits Float32_t g m 3 57 PM A Averag...

Page 56: ...will dismiss the active alarm until the alarm threshold parameters have been re exceeded Register Description Data Type Units 0 Channel 1 alarm status Bool 1 Channel 2 alarm status Bool 2 Channel 1 al...

Page 57: ...tion Data Type Units 0 Time seconds Uint16_t 1 Time minutes Uint16_t 2 Time hours Uint16_t 3 Date date Uint16_t 4 Date month Uint16_t 5 Date year Uint16_t 6 UTC offset minutes Int16_t 7 UTC offset hou...

Page 58: ...escribed below Throughout general function the Air XD will periodically perform these tests to ensure correct operation OPC sensor comms check Ensures communications and correct functionality of the O...

Page 59: ...n the instrument with a damp cloth to ensure the instrument display and keypad is clean and legible Particulate Entry Exit apertures The Air XD has been designed to allow for infrequent pressure washi...

Page 60: ...tective measure is in place to maintain the lifespan and operating functionality of the optical sensor assembly when the Air XD is installed in environments with high ambient temperatures Note The ope...

Page 61: ...rticulate sampling fan may have malfunctioned Check instrument is operating within rated temperature range 0x0305 No Fan Current Particulate sampling fan may have malfunctioned Check instrument is ope...

Page 62: ...ulate matter in the air measuring up to 40 micrometers for standard TSP range and up to 150 micrometers for extended TSP range Disposal Waste of Electrical and Electronic Equipment WEEE Directive 2012...

Page 63: ...used for applications with technical safety requirements the relevant instructions must be followed All pertinent state regional and local safety regulations must be observed when installing and using...

Page 64: ...019 Trolex Limited No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Trolex Trolex is a regis...

Page 65: ...Air XD User Manual www trolex com P5628 1600 Rev A 64 Trolex Ltd Newby Road Hazel Grove Stockport Cheshire SK7 5DY UK t 44 0 161 483 1435 e sales trolex com www trolex com...

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