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T R O J A N   B A T T E R Y

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5.  PREVENTIVE MAINTENANCE

5.1 INSPECTION

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 Examine the outside appearance of the battery. The tops of the batteries and terminal connections should be 
clean, dry, and free of corrosion. 

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Check battery cables and connections. Replace any damaged cables and tighten any loose connections. Refer to 
Section 4.5, Torque Values.

5.2  

CLEANING

Check the battery for cleanliness at regular intervals and keep terminals and connectors free of corrosion. Terminal 
corrosion may adversely affect the performance of the battery and present a safety hazard.

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 Disconnect the battery from the charging source and the load.

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 Clean the top of the battery, terminals, and connections with a damp cloth or non-metallic brush. If the battery is 
extremely soiled, a household cleaner may be used. 

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 Dry with a clean cloth.

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 Keep the area around batteries clean and dry.

6. CHARGING

6.1. 

INITIAL CHARGING

Due to shipping laws and regulations, your battery may be received at a partial state-of-charge. Batteries should be 
given a full charge prior to first use.

6.2. CHARGING 

Chargers which charge at lower voltages will not 
harm the battery, but will not provide a full charge to 
maximum capacity and may affect range and usable 
lifespan of the battery.

Chargers which charge at higher voltages
will not harm the battery, but may not provide a full charge 
because the battery will shut off as soon as the voltage 
gets too high and your charger may not continue to
charge the battery once it turns back on.

Trillium Recommended Charger Range

Summary of Contents for TR 12.8-110 Li-ion

Page 1: ...USER S GUIDE...

Page 2: ...ufacturer of the world s most trusted deep cycle batteries The battery you purchased was engineered by Trojan to deliver superior power performance durability and reliability for use in a broad range...

Page 3: ...e optimum performance and long life from your new investment If you have any questions concerning safety precautions or for any assistance in installing or using the battery in your system contact Tro...

Page 4: ...BATTERY INSTALLATION 7 5 PREVENTIVE MAINTENANCE 12 6 CHARGING 12 7 STORAGE AND SHIPPING 14 8 MAXIMIZING THE PERFORMANCE OF YOUR TRILLIUM BATTERY 14 9 WHAT TO EXPECT FROM YOUR TRILLIUM BATTERY 14 10 A...

Page 5: ...in a variety of applications The line currently consists of three different models Group 24 size 12 8V 92 Ah with state of charge gauge Group 27 size 12 8V 110 Ah with state of charge gauge U1 size 2...

Page 6: ...ederal regulations Always charge batteries before installing Never connect or disconnect terminals from batteries without first disconnecting loads Always make sure chargers are off or disconnected wh...

Page 7: ...ributor If damage occurred in transit contact your freight carrier 4 2 TERMINALS Trillium batteries are equipped with the following terminal configurations Group 24 size M8 1 25 x 9 mm threaded hole G...

Page 8: ...rect cable wire size which can be located at www nfpa org 4 5 TORQUE VALUES Tighten all cable connections to the proper specification to make sure there is good contact with the terminals Over tighten...

Page 9: ...es in series and parallel EXAMPLE Two Group 27 12 8V batteries rated at 110 Ah Connected in series Two Group 27 12 8V batteries rated at 110 Ah Connected in parallel Four Group 27 12 8V batteries rate...

Page 10: ...a minimum of 0 50 12 7 mm of space between them to allow for adequate airflow 4 11 BATTERY START UP The start up instructions below apply only to the Group 24 and Group 27 batteries The U1 battery is...

Page 11: ...devices The battery side connector information is as follows QUANTITY PART DESIGNATION MANUFACTURER DTM AWG 20 Solid Pin 3 0460 202 20141 Deutsch DTM Receptacle 1 DTM04 3P Deutsch The user is responsi...

Page 12: ...als and connections with a damp cloth or non metallic brush If the battery is extremely soiled a household cleaner may be used Dry with a clean cloth Keep the area around batteries clean and dry 6 CHA...

Page 13: ...an be charged with a multi bank charging system Bulk 48V chargers may not charge all series connected batteries and may require individual battery maintenance charging at periodic intervals to fully c...

Page 14: ...HED TO A CHARGER WHEN IT IS SHUT DOWN IT MAY TURN BACK ON When batteries are taken out of storage they should be given an initial charge as outlined in Section 6 prior to use 8 MAXIMIZING THE PERFORMA...

Page 15: ...ery is designed to operate in a safe discharge range and will shut off to avoid damage if discharge current is detected above specified limits After cutoff the battery will restart after 30 seconds If...

Page 16: ...a Trillium battery to provide power contact your dealer or Trojan Technical Support for assistance 11 BATTERY RECYCLING Trillium batteries are recyclable and should not be disposed of as household or...

Page 17: ...17 U S E R S G U I D E 17 NOTES...

Page 18: ...T R O J A N B A T T E R Y 18 NOTES...

Page 19: ...19 U S E R S G U I D E 19...

Page 20: ...any form without prior consent in writing from Trojan Battery Company Trojan Battery Company is not liable for direct indirect special exemplary incidental or consequential damages that may result fro...

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