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General Information

25

GENERAL INFORMATION

Table of Contents

Instrument Panel Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Odometer/Trip Meter/Clock/Range to Empty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Fuel Gauge  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Warning Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Low Oil Pressure Warning  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Coolant Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Engine Management System Malfunction Indicator Light  . . . . . . . . . . . . . . . . . . . . . . . .  31
Turn Signal Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

High Beam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  31
Neutral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  31
Low Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  31

Alarm/Immobilizer Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
ABS (Anti-lock Brake System) Indicator Light  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Ignition Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Ignition Switch  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Engine Immobilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Switch Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Switch Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Steering Lock Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Steering Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

 Right Handlebar Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Engine Stop Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Starter Button  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  37
Scroll Button  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  37

Left Handlebar Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  37

Headlight Dimmer Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  37

Turn Signal Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Horn Button. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Auxiliary Lamp Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Summary of Contents for Thunderbird Commander

Page 1: ...ticularly important information is presented in the following form Note This note symbol indicates points of particular interest for more efficient and convenient operation Warning This warning symbol...

Page 2: ...mbol Where necessary this symbol will also appear on the pages containing the relevant information Maintenance To ensure a long safe and trouble free life for your motorcycle maintenance should only b...

Page 3: ...r s authority to operate the equipment Noise Control System Tampering With the Noise Control System is Prohibited Owners are warned that the law may prohibit a The removal or rendering inoperative by...

Page 4: ...ensure a long and trouble free life for your motorcycle maintenance should be carried out as described in this manual by an authorized Triumph dealer This handbook is also available from your local de...

Page 5: ...online customer satisfaction survey invitation to your E mail address where you can give us this feedback Your Triumph team Information The information contained in this publication is based on the l...

Page 6: ...h section where in the case of the major sections a further table of contents will help you find the specific subject required Foreword 1 Warning Labels 14 Parts Identification 18 Serial Numbers 23 Ge...

Page 7: ...aximum load limit of 485 lb 220 kg for Thunderbird LT 511 lb 232 kg for Thunderbird Commander Warning GASOLINE IS HIGHLY FLAMMABLE Always turn off the engine when refuelling Do not refuel or open the...

Page 8: ...ity to other operators of road vehicles Although full protection is not possible wearing correct protective clothing can reduce the risk of injury when riding Warning A helmet is one of the most impor...

Page 9: ...likely to touch the motorcycle Do not park on soft ground or on a steeply inclined surface Parking under these conditions may cause the motorcycle to fall over For further details please refer to the...

Page 10: ...gle wear limits can be found in the maintenance and adjustment section on page 85 Warning Ensure all equipment that is required by law is installed and functioning correctly The removal or alteration...

Page 11: ...in this foreword Remember in an accident a motorcycle does not give the same impact protection as a car Warning This Triumph motorcycle should be operated within the legal speed limits for the particu...

Page 12: ...Smoothly ease off the throttle to slow gradually Do not apply the brakes and do not accelerate to try to stop the wobble or weave In some cases it helps to shift your body weight forward by leaning o...

Page 13: ...f inadvertent contact with any motorcycle components and will also reduce the risk of injury from entrapment of clothing Warning The bank angle indicators must not be used as a guide to how far the mo...

Page 14: ...h all the information to which these labels relate DAILY SAFETY CHECKS AND SEAT CARE CONTR LES DE S CURIT QUOTIDIEN ET NETTOYAGE DE LA SELLE COMPROBACIONES DIARIAS Y EL MANTENIMIENTO DE SU ASIENTO DAG...

Page 15: ...ning in label are fitted to the motorcycle using a strong adhesive In some cases labels are installed prior to an application of paint lacquer Therefore any attempt to remove the warning labels will c...

Page 16: ...ed with all the information to which these labels relate DAILY SAFETY CHECKS AND SEAT CARE CONTR LES DE S CURIT QUOTIDIEN ET NETTOYAGE DE LA SELLE COMPROBACIONES DIARIAS Y EL MANTENIMIENTO DE SU ASIEN...

Page 17: ...Running in label are fitted to the motorcycle using a strong adhesive In some cases labels are installed prior to an application of paint lacquer Therefore any attempt to remove the warning labels wi...

Page 18: ...dlight 3 Clutch cable 4 Fuel tank 5 Allen Key behind side panel 6 Handbook C spanner beneath pillion seat 7 Brake Rear light 8 Rear brake disc 9 Rear brake caliper 10 Gear shift pedal 11 Side stand 12...

Page 19: ...cap 18 Front brake fluid reservoir 19 Coolant pressure cap beneath fuel tank 20 Horn 21 Auxiliary lamp 22 Front fork 23 Rear brake pedal 24 Rear brake fluid reservoir 25 Oil filler cap Dipstick 26 Coo...

Page 20: ...Headlight 3 Clutch cable 4 Fuel tank 5 Allen Key behind side panel 6 Handbook C spanner beneath pillion seat 7 Brake Rear light 8 Rear brake disc 9 Rear brake caliper 10 Gear shift pedal 11 Side stand...

Page 21: ...7 Fuel filler cap 18 Front brake fluid reservoir 19 Coolant pressure cap beneath fuel tank 20 Horn 21 Front fork 22 Rear brake pedal 23 Rear brake fluid reservoir 24 Oil filler cap Dipstick 25 Coolant...

Page 22: ...itch 3 Auxiliary lamp switch 4 Clutch lever adjuster 5 Speedometer 6 Front brake fluid reservoir 7 Engine stop switch 8 Front brake lever 9 Scroll button 10 Starter button 11 Odometer 12 Fuel gauge 13...

Page 23: ...neath the rider s seat In addition it is displayed on a label which is also adjacent to the steering head Record the vehicle identification number in the space provided below Engine Serial Number The...

Page 24: ...Serial Numbers 24 This page intentionally left blank...

Page 25: ...r Light 31 Turn Signal Indicators 31 High Beam 31 Neutral 31 Low Fuel 31 Alarm Immobilizer Indicator Light 32 ABS Anti lock Brake System Indicator Light 32 Ignition Key 33 Ignition Switch 34 Engine Im...

Page 26: ...2 Side Panels 43 Tool Kit and Handbook 43 Seats 44 Seat Care 44 Pillion Seat Removal 45 Rider Seat Removal 46 Windshield if fitted 46 To Remove the Windshield 46 To Install the Windshield 47 Panniers...

Page 27: ...e management malfunction indicator light 7 High beam indicator light 8 High coolant temperature warning light 9 Turn signal light 10 Low oil pressure warning light 11 Low fuel level indicator light 12...

Page 28: ...splay modes press and release the scroll button see below located on the right hand handlebar switch housing until the desired display is visible 1 Scroll button The display will scroll through in the...

Page 29: ...ly scroll through in single digit increments When the correct hour display is shown release the scroll button for 4 seconds The minutes display will begin to flash The minutes display is adjusted in t...

Page 30: ...if the engine oil pressure becomes dangerously low the low oil pressure warning light will illuminate Note The low oil pressure warning light will illuminate if the ignition is switched on without run...

Page 31: ...same speed as the turn indicators High Beam When the ignition is switched on and the headlight dimmer switch is set to high beam the high beam warning light will illuminate Neutral The neutral warnin...

Page 32: ...at the immobilizer has a malfunction that requires investigation Contact an authorized Triumph dealer as soon as possible to have the fault checked and rectified ABS Anti lock Brake System Indicator L...

Page 33: ...may interrupt the signal between the transponder and the engine immobilizer In this situation the engine immobilizer will remain active until one of the ignition keys is removed Always get replacement...

Page 34: ...gnition switch is located in line with the rear edge of the fuel tank on the right hand side of the motorcycle Switch Operation This is a three position key operated switch The key can be removed from...

Page 35: ...ove the key when leaving the motorcycle unattended Any unauthorized use of the motorcycle may cause injury to the user other road users and pedestrians and may also cause damage to the motorcycle Caut...

Page 36: ...turn the handlebars fully left until the lock engages To disengage the steering lock insert the key turn the handlebars slightly to relieve any weight on the lock and turn the key counter clockwise Re...

Page 37: ...use difficulty in restarting the engine due to a discharged battery Ordinarily only the ignition switch should be used to stop the engine Starter Button The starter button operates the electric starte...

Page 38: ...ghting on off switch is not fitted to this model The position rear light and license plate light all function automatically when the ignition is turned to the ON position The headlight will only funct...

Page 39: ...et 65 meters the turn signal self cancel system will automatically turn off the turn signals The turn signal can be cancelled manually To manually turn off the turn signals press and release the indic...

Page 40: ...in meeting clean air standards some areas of the U S use oxygenated gasoline to help reduce harmful emissions These gasolines are a blend of conventional gasoline and another compound such as alcohol...

Page 41: ...on normal unleaded gasoline Warning To help reduce hazards associated with refuelling always observe the following fuel safety instructions Gasoline fuel is highly flammable and can be explosive under...

Page 42: ...ernal part Filling the Fuel Tank Avoid filling the tank in rainy or dusty conditions where airborne material can contaminate the fuel Fill the fuel tank slowly to help prevent spillage Do not fill the...

Page 43: ...to spill any fuel on the engine exhaust pipes tires or any other part of the motorcycle Because fuel is highly flammable any fuel leak or spillage or any failure to observe the safety advice given abo...

Page 44: ...way from the motorcycle until it clears the three retaining grommets leaving the grommets in place To refit position the three locating dowels to the grommets then press firmly to secure the panel Ens...

Page 45: ...pillion seat which houses the handbook In these circumstances ensure the Owner s Handbook is removed from the pillion seat and carried with the motorcycle at all times Seats Seat Care To prevent damag...

Page 46: ...cycle Collect the rubber washer 1 Pillion seat hooks 2 Location peg 3 Pillion seat bracket To refit the seat engage the seat s two hooks and location pin into the bracket behind the rider s seat Insta...

Page 47: ...te The windshield can be removed without the use of tools To Remove the Windshield 1 Upper mounting 2 Lower mounting 3 Latch To remove the windshield stand astride the front wheel and firmly grip both...

Page 48: ...f the windshield is not correctly secured it may detach from the motorcycle A loose or detached windshield could cause loss of motorcycle control and an accident Warning After fitting or removing the...

Page 49: ...teners 2 Washers Pull the top of the pannier away from its mounting studs Lift up the front of the pannier to disengage it from the front mounting Slide the pannier forwards to disengage from the rear...

Page 50: ...ways ensure that the front and rear mountings of the panniers are correctly engaged and the fasteners are secure A loose or detached pannier could cause loss of motorcycle control and an accident cihq...

Page 51: ...is in motion and ensure that the load does not extend beyond the rear of the motorcycle Never exceed the maximum vehicle loading weight of 485 lb 220 kg for Thunderbird LT 511 lb 232 kg for Thunderbi...

Page 52: ...ng the first 500 miles 800 kms Do not use full throttle Avoid high engine speeds at all times Avoid riding at one constant engine speed whether fast or slow for a long period of time Avoid aggressive...

Page 53: ...cessive before meeting resistance or if either control feels spongy in operation page 89 Brake Pads There should be more than 0 06 in 1 5 mm of friction material remaining on all brake pads page 89 Br...

Page 54: ...General Information 54 This page intentionally left blank...

Page 55: ...Start the Engine 56 Moving Off 57 Shifting Gears 58 Braking 59 ABS Anti Lock Brake System models only 61 Parking 62 Considerations for High Speed Operation 63 General 64 Steering 64 Luggage 64 Brakes...

Page 56: ...ote When the ignition is switched on the instrument warning lights will illuminate and will then go off except those which normally remain on until the engine starts see Warning Lights on page 30 A tr...

Page 57: ...lutch starts to engage open the throttle a little more allowing enough engine speed to avoid stalling Warning Never start the engine or run the engine in a confined area Exhaust fumes are poisonous an...

Page 58: ...ng Take care to avoid opening the throttle too far or too fast in any of the lower gears as this can lead to the front wheel lifting from the ground pulling a wheelie and to the rear tire breaking tra...

Page 59: ...en the motorcycle comes to a complete stop When stopping always apply both brakes at the same time Normally the front brake should be applied a little more than the rear Shift down or fully disengage...

Page 60: ...e and stop will be reduced All of your actions should be smooth under these conditions Sudden acceleration braking or turning may cause loss of motorcycle control and an accident Warning When descendi...

Page 61: ...zing the effectiveness of the braking system in emergencies and when riding on slippery surfaces The potentially shorter braking distances ABS allows under certain conditions are not a substitute for...

Page 62: ...ffic at night or when parking in a location where parking lights are required by law leave the tail license plate and position lights on by turning the ignition switch to P PARK Warning The ABS warnin...

Page 63: ...stem will be hot after riding DO NOT park where pedestrians and children are likely to touch the motorcycle Touching any part of the engine or exhaust system when hot may cause unprotected skin to bec...

Page 64: ...ety Fuel Have sufficient fuel for the increased fuel consumption that will result from high speed operation Engine Oil Make certain that the engine oil level is correct Ensure that the correct grade a...

Page 65: ...uts frayed edges or broken teeth Coolant Check that the coolant level is at the upper level line in the expansion tank Always check the level with the engine cold Electrical Equipment Make certain tha...

Page 66: ...How to Ride the Motorcycle 66 This page intentionally left blank...

Page 67: ...cured such that it will not move around while the motorcycle is in motion Always check the load security regularly though not while the motorcycle is in motion and ensure that the load does not extend...

Page 68: ...ing Only operate this Triumph motorcycle at high speed in closed course on road competition or on closed course racetracks High speed operation should only then be attempted by riders who have been in...

Page 69: ...Warning Never attempt to store any items between the frame and the fuel tank This can restrict the steering and will cause loss of control leading to an accident Weight attached to the handlebar or f...

Page 70: ...70 Accessories Loading and Passengers This page intentionally left blank...

Page 71: ...stment 83 Coolant Change 83 Radiator and Hoses 84 Bank Angle Indicators 85 Throttle Control 85 Inspection 86 Clutch 88 Inspection 88 Adjustment 88 Brakes 89 Brake Wear Inspection 89 Breaking in New Br...

Page 72: ...al 108 Battery Maintenance 108 Battery Discharge 108 Battery Discharge During Storage and Infrequent Use of the Motorcycle 109 Battery Charging 109 Battery Installation 110 Fuse Box 110 Fuse Identific...

Page 73: ...73 Maintenance and Adjustment Black Chrome Items 119 Windshield Cleaning if fitted 119 Cleaning of the Exhaust System 120 Washing 120 Drying 120 Protecting 120 Care of Leather Panniers if fitted 121...

Page 74: ...fied mileage In addition to this annual based items will require maintenance at their specified annual intervals In all cases maintenance must be carried out at or before the specified maintenance int...

Page 75: ...eplace Valve clearances check Air cleaner replace Autoscan carry out a full Autoscan using the Triumph Diagnostic tool ABS and Immobilizer ECMs check for stored DTCs Spark plugs check Spark plugs repl...

Page 76: ...ect for wear or damage Day Wheels inspect for damage Day Wheels check wheels for broken or damaged spokes and check spoke tightness models with spoked wheels only Wheel and belt pulley bearings check...

Page 77: ...ery 4 years regardless of mileage Evaporative system fitted to California models only Operation Description Odometer Reading in Miles Kms or Time Period whichever comes first First Service Annual Serv...

Page 78: ...on the side stand and when the filler cap dipstick is fully home Remove the filler cap dipstick The maximum oil level is indicated by a mark on the filler cap dipstick When the oil level is correct t...

Page 79: ...p and allow the oil to drain Incorporating a new washer refit the sump plug tightening it to 18 lbf ft 25 Nm 1 Sump plug 2 Engine sump Position the oil drain pan beneath the oil filter Warning Prolong...

Page 80: ...10W 40 fully synthetic engine oil sold as Castrol Power RS Racing 4T 10W 40 fully synthetic in some countries Start the engine and allow it to idle for a minimum of 30 seconds Ensure that the low oil...

Page 81: ...e mineral vegetable non detergent oil castor based oils or any oil not conforming to the required specification The use of these oils may cause instant severe engine damage Cooling System To ensure ef...

Page 82: ...nd side of the motorcycle through a window in the rear of the final drive belt cover Check the coolant level in the expansion tank The coolant level must be between the MAX upper line and MIN lower li...

Page 83: ...ith HD4X Hybrid OAT coolant as soon as possible Refit the final drive belt cover as follows Align the cover to the crankcase Install and tighten the four screws to 80 lbf in 9 Nm Coolant Change Have t...

Page 84: ...e water cihr 2 1 Warning The fan operates automatically when the engine is running Always keep hands and clothing away from the fan as contact with the rotating fan can cause injury Caution Using high...

Page 85: ...angle may cause instability loss of motorcycle control and an accident cihf_1 1 Warning The throttle grip controls the throttle valves in the throttle bodies If the throttle cables are incorrectly ad...

Page 86: ...justment may be made as follows 1 Opening cable adjuster 2 Opening cable adjuster locknut 3 Closing cable adjuster 4 Closing cable adjuster locknut Release the lock nut on the opening cable adjuster R...

Page 87: ...the same way as the opening cable at the twist grip end until 0 08 0 12 in 2 3 mm of play is present Check that the throttle opens smoothly without undue force and that it closes without sticking Rid...

Page 88: ...ver free play must be checked in accordance with scheduled maintenance requirements Inspection Check that there is 0 04 0 08 in 1 2 mm clutch lever free play at the lever If there is an incorrect amou...

Page 89: ...r braking distances during the breaking in period Brake Pad Wear Compensation Disc and brake pad wear is automatically compensated for and has no effect on the brake lever or pedal action There are no...

Page 90: ...ce brake fluid in accordance with scheduled maintenance requirements Always use new brake fluid from a sealed container and never use fluid from an unsealed container or from one which has been previo...

Page 91: ...ting the position of the diaphragm inside Fill the reservoir to the upper level line using new DOT 4 fluid from a sealed container Refit the reservoir cover ensuring that the diaphragm seal is correct...

Page 92: ...ng off the brake fluid in the rear brake fluid reservoir ensure the float is installed into the reservoir Failure to install the float may result in aeration of the brake fluid in the reservoir Riding...

Page 93: ...free play can be detected in the steering head headstock bearings ask your authorized Triumph dealer to inspect and rectify any faults before riding Remove the support and place the motorcycle on the...

Page 94: ...the ground and support the motorcycle Standing at the side of the motorcycle gently rock the top of the front wheel from side to side If any free play can be detected ask your authorized Triumph deal...

Page 95: ...Adjustment Front Suspension The front suspension is factory set and is not adjustable Rear Suspension 1 Rear suspension unit 2 Adjustment tool The rear suspension is adjustable for pre load only For T...

Page 96: ...xcessive wear the drive belt must be checked adjusted and renewed in accordance with scheduled maintenance requirements Checking and adjustment must be carried out more frequently for extreme conditio...

Page 97: ...asurement and adjustment is identical but the belt tension specification for each method is different Drive belt tension must be measured with the drive belt cold at ambient temperature Drive Belt Ten...

Page 98: ...ing on tool T3880126 along the tool to the zero position on the load scale 1 Load scale 2 O ring 3 Zero position Push the deflection slider and its O ring down the tool so that it will not touch the d...

Page 99: ...ith the drive belt cover at this stage 1 Drive belt 2 Service tool T3880126 3 Belt cradle 4 Drive belt lower cover 5 Deflection slider Taking care not to deflect the belt slide the deflection slider a...

Page 100: ...ection is the gap between the top of deflection slider and the lower edge of the O ring The increments on the scale are 0 020 in 0 5 mm apart 1 Belt deflection 2 Scale 3 Deflection slider 4 O ring Rep...

Page 101: ...ive belt tension and counter clockwise to decrease drive belt tension When the correct amount of drive belt tension has been set push the wheel into firm contact with the adjuster Ensure the axle adju...

Page 102: ...g Failure to use an inner tube in a spoked wheel will cause deflation of the tire resulting in loss of motorcycle control and an accident Warning Do not install tube type tires on tubeless rims The be...

Page 103: ...fitted with spoked wheels and with tires marked TUBE TYPE Some brands of approved tires marked TUBELESS may be suitable for use with an inner tube Where this is the case the tire wall will be marked...

Page 104: ...g and are familiar with the motorcycle s characteristics in all conditions High speed operation in any other circumstances is dangerous and will lead to loss of motorcycle control and an accident Warn...

Page 105: ...recommended tires can affect wheel speed and cause the ABS function not to operate potentially leading to loss of control and an accident in conditions where the ABS would normally function Warning If...

Page 106: ...bes to be selected in a correct combination from the approved list and installed according to the tire and inner tube manufacturer s instructions When tires and inner tubes are replaced allow time for...

Page 107: ...f battery acid gets on your skin flush with water immediately If battery acid gets in your eyes flush with water for at least 15 minutes and SEEK MEDICAL ATTENTION IMMEDIATELY If battery acid is swall...

Page 108: ...s the motorcycle charging system will keep the battery fully charged However if the motorcycle is unused the battery will gradually discharge due to a normal process called self discharge the clock en...

Page 109: ...age to the battery Battery Charging For help with selecting a battery charger checking the battery Voltage or battery charging contact your local authorized Triumph dealer Should the battery Voltage f...

Page 110: ...rider s seat see page 47 Fuse Box 1 Fuse box The fuse box is located behind the right hand side panel To allow access to the fuse box the right hand side panel must be removed see page 44 Fuse Identif...

Page 111: ...t 15 7 Alarm instruments 10 8 ABS 10 9 Horn brake switch 10 10 Ignition starter circuit 10 11 Main fuse 30 12 Spare 30 30 30 10 20 10 10 10 Front of Motorcycle 15 20 15 5 5 10 15 11 1 5 Fuse Puller Sp...

Page 112: ...eadlamp beam when the motorcycle is in motion may result in loss of control and an accident Caution Do not cover the headlight or lens with any item likely to obstruct air flow to or prevent heat esca...

Page 113: ...cessary to remove the headlight from the headlight bowl to gain access to the bulbs Remove the rider s seat see page 47 Disconnect the battery negative black lead first Undo the fixings securing the h...

Page 114: ...y lamp clamp to the auxiliary lamp body Detach the auxiliary lamp from its bowl while supporting it to prevent the cables from being over extended Disconnect the electrical connectors for the auxiliar...

Page 115: ...ght Replacement Thunderbird Commander The brake tail light unit is a sealed maintenance free LED unit Thunderbird Horizon 1 Brake tail light bulb 2 Bulb holder cigv 1 2 Warning The bulb become hot dur...

Page 116: ...to release it from the lamp body To remove the bulb from the holder gently press inwards and twist counter clockwise Installation of the bulb is the reverse of the removal procedure Turn Signal Lights...

Page 117: ...your motorcycle warranty cover is provided against the corrosion of certain items the owner is expected to observe this reasonable advice which will safeguard against corrosion and enhance the appear...

Page 118: ...ow water to stand on the machine as this will lead to corrosion Seat Care To help maintain its appearance clean the seat using a sponge or cleaning cloth with soap and water Caution Do not spray any w...

Page 119: ...and mirrors on some models must be correctly cleaned to preserve their appearance Please contact your dealer if you are unsure which components on your motorcycle are black chrome parts Maintain the a...

Page 120: ...a soft cloth Do not run the engine to dry the system or spotting will occur Protecting When the exhaust system is dry rub Motorex 645 Clean and Protect into the surface It is recommended that regular...

Page 121: ...ich can dry out and distort the leather Do not leave your leather product in direct sunlight for prolonged periods of time Do not dry your leather product by applying direct heat to it at any time If...

Page 122: ...Maintenance and Adjustment 122 This page intentionally left blank...

Page 123: ...r will be able to offer you local advice on all unpainted metal surfaces to prevent rusting Prevent oil from getting on rubber parts brake discs or in the brake calipers Make sure the cooling system i...

Page 124: ...ove the spark plugs from each cylinder Put the side stand down Crank the engine on the starter motor several times until the oil pressure light goes out Replace the spark plugs tightening to 15 lbf ft...

Page 125: ...2546 mm Overall Width 38 9 in 990 mm 37 6 in 956mm Overall Height 48 2 in 1225 mm Standard windshield53 7 in 1364 mm Tall windshield 59 0 in 1500 mm Wheelbase 65 5 in 1665 mm 65 5 in 1665 mm Seat Heig...

Page 126: ...4 3 mm Compression Ratio 9 7 1 Cylinder Sequence Left to right Firing Order 1 2 Performance Maximum Power 95 1 EC 92 5 hp at 5 400 rpm 93 8 PS at 5 400 rpm Maximum Torque 111 lbs ft at 3 500 rpm 151 N...

Page 127: ...riumph Coolant Capacity 2 55 litres 0 67 US gal Thermostat Opens nominal 82 C 179 F Fuel System Type Sequential electronic fuel injection Fuel Pump Submerged electric Fuel Pressure 3 5 bar 50 7 psi Fu...

Page 128: ...pe 6 speed constant mesh with transmission damper Clutch Type Wet multi plate Final Drive Toothed belt Primary Drive Ratio 1 440 1 85 59 Gear Ratio 1st 2 875 1 46 16 2nd 1 958 1 47 24 3rd 1 536 1 43 2...

Page 129: ...ires Thunderbird Commander Thunderbird LT Tire Pressures Cold Option 1 Front 36 lbs in2 2 48 bar 36 lbs in2 2 48 bar Rear 38 lbs in2 2 62 bar 44 lbs in2 3 03 bar Option 2 Front 39 lbs in2 2 68 bar Rea...

Page 130: ...erent specification tires from the same manufacturers as this may result in loss of motorcycle control and an accident Approved Tires Thunderbird Commander Thunderbird LT Option 1 Front Metzeler ME880...

Page 131: ...2 000 rpm 45 Amps at 6 000 rpm Headlight 2 x 12 Volt 60 55 watt H4 halogen 1 x 12 Volt 60 55 watt H4 halogen Position Light 2 x 12 Volt 4 watt 2tt 1 x 12 Volt 4 watt 2tt Tail Brake Light LED 12 Volt 5...

Page 132: ...emi or fully synthetic 10W 40 or 10W 50 motorcycle engine oil which meets specification API SH or higher and JASO MA such as Castrol Power 1 Racing 4T 10W 40 fully synthetic engine oil sold as Castrol...

Page 133: ...uminum Items 119 Washing 120 Where to be Careful 118 Windshield Cleaning 119 Clutch 88 Adjustment 88 Inspection 88 Cooling 127 Cooling System 81 Coolant Change 83 Corrosion Inhibitors 81 Level Adjustm...

Page 134: ...eat Removal 47 Right Handlebar Switches 37 Engine Stop Switch 37 Starter Button 37 S Safe Operation 53 Daily Safety Checks 53 Safety First 7 Fuel and Exhaust Fumes 7 Handlebars and Footrests 13 Helmet...

Page 135: ...nsmission 128 Turn Signal Lights 116 Bulb Replacement 116 Tyres 102 V Vehicle Identification Number 23 W Warnings 1 Information 5 Maintenance 2 Noise Control System 3 Owner s Handbook 4 Warning Label...

Page 136: ...Index 136 This page intentionally left blank...

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