Triumph DAYTONA 650 Manual Download Page 13

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Parts Identification

Page 12

PARTS IDENTIFICATION -- DAYTONA 650

1. Front Indicator

2. Headlamp
3. Rear Lamp

4. Radiator
5. Drive Chain
6. Rear Indicator

7. Side Stand
8. Gearchange Pedal

9. Front Brake Disc

10. Front Brake Caliper
11. Fuel Tank

12. Fuel Filler Cap
13. Seat Lock
14. Coolant Expansion Tank

15. Coolant Pressure Cap
16. Battery (beneath seat)

Summary of Contents for DAYTONA 650

Page 1: ...RIE IL EST INDISPENSABLE DE NETTOYER LA MOTO ET DE LA SECHER APRES CHAQUE UTILISATION CAR SON APPARENCE SERA AFFECTEE SI ON NEGLIGE SON NETTOYAGE CELA EST PARTICULIEREMENT IMPORTANT LORSQUE LA MOTO ES...

Page 2: ...t information is presented in the following form WARNING This warning symbol identifies special instructions or procedures which if not correctly followed could result in personal injury or loss of li...

Page 3: ...or telephone the authorised distributor in your country Their address is given in the service record book which accompanies this handbook NOISE CONTROL SYSTEM Tampering With Noise Control System Prohi...

Page 4: ...ur motorcycle and should remain with it even if your motorcycle is subsequently sold All riders must read this owner s handbook and all other instructions which are supplied with your motorcycle befor...

Page 5: ...um load limit of 195 kg 429 lbs FUEL EXHAUST FUMES WARNING PETROL IS HIGHLY FLAMMABLE Always turn off the engine when refuelling Do not refuel or open thefuel filler cap while smoking or in the vicini...

Page 6: ...ger s head comfortably and securely A brightly coloured helmet will increase a rider s or passenger s visibility to other operators of road vehicles An open face helmet offers some protection in an ac...

Page 7: ...ent a motorcycle does not give the same impact protection as a car WARNING This Triumph motorcycle should be operated within the legal speed limits for the particular road travelled Operating a motorc...

Page 8: ...RIES WARNING Owners should be aware that the only approved parts accessories and conversions for any Triumph motorcycle are those which carry official Triumph approval and are fitted to the motorcycle...

Page 9: ...at which the bank angle indicators contact the ground Banking to an unsafe angle may cause instability loss of control and an accident causing injury or death WARNING Ensure all equipment which is req...

Page 10: ...Foreword Safety First Page 9 This page is intentionally free from information...

Page 11: ...re that all riders have understood and complied with all the information to which these labels relate page 26 Unleaded Fuel P page 05 Crash Helmet page 42 Fairing Stowage page 49 Engine Oil page 31 DA...

Page 12: ...ing Labels Page 11 Warning Label Locations Daytona 650 continued Windscreen Cleaning page 35 Gear Position R P M page 30 Running In page 63 page 69 Tyres page 57 Drive Chain 4 3 1 5 6 N 2 page 51 Cool...

Page 13: ...Indicator 2 Headlamp 3 Rear Lamp 4 Radiator 5 Drive Chain 6 Rear Indicator 7 Side Stand 8 Gearchange Pedal 9 Front Brake Disc 10 Front Brake Caliper 11 Fuel Tank 12 Fuel Filler Cap 13 Seat Lock 14 Co...

Page 14: ...TONA 650 continued 17 Tool Kit 18 Rear Brake Disc 19 Rear Brake Caliper 20 Rear Brake Fluid Reservoir 21 Rear Brake Pedal 22 Oil Filler Plug Dipstick 23 Clutch Cable 24 Front Fork 25 Rear Suspension U...

Page 15: ...Lever 2 Passing Button 3 Headlamp Dipswitch 4 Horn Button 5 Indicator Switch 6 Ignition Switch 7 Front Brake Fluid Reservoir 8 Front Brake Lever 9 Engine Stop Switch 10 Starter Button 11 Tachometer 1...

Page 16: ...cle identification number is stamped into the steering head It is also displayed on a plate riveted to the frame immediately behind the steering head 1 Engine Serial Number Engine Serial Number The en...

Page 17: ...Serial Numbers Page 16 This page is intentionally free from information...

Page 18: ...nition Key 22 Ignition Switch Steering Lock 22 Brake Lever Adjuster 23 Right Handlebar Switches 24 Left Handlebar Switches 25 Fuel Requirement 26 Fuel Tank Cap 27 Stand 28 Tool Kit 28 Handbook Storage...

Page 19: ...he digital speedometer indicates the road speed of the motorcycle The read out displays the motorcycle road speed in increments of one kilometer or mile per hour In the speedometer face is the electro...

Page 20: ...to bezeroed and press the right hand reset button to set the display to zero TEC0007 1 5 4 2 3 1 Clock Display 2 Hours Read out 3 Minutes Read out 4 Select Button 5 Reset Button CLOCK ADJUSTMENT To re...

Page 21: ...This does not indicate low oil pressure It does however indicate that the coolant temperature is low TEC0009 1 1 Coolant Temperature Gauge COOLANT TEMPERATURE GAUGE The coolant temperature gauge indi...

Page 22: ...ENGINE MANAGEMENT SYSTEM MALFUNCTION INDICATOR LIGHT The malfunction indicator light for the engine management system illuminates when the ignition is switched on remains illuminated duringstarting an...

Page 23: ...a new key using the original as a master CAUTION Do not store the spare key with the motorcycle as this will reduce all aspects of security TEC0011 1 4 3 2 5 1 Ignition Switch Steering Lock 2 LOCK pos...

Page 24: ...s of control and an accident 1 Lever Adjuster Wheel 2 Triangular Reference Mark BRAKE LEVER ADJUSTER An adjuster is fitted to the front brake lever The adjuster allows the distance from the handlebar...

Page 25: ...ch stops the engine it does not turn off all the electrical circuits and may cause difficulty in restarting the engine Ordinarily only the ignition switch should be used to stop the engine CAUTION Do...

Page 26: ...indicator switch is pushed to left or right and released the corresponding indicator flashes To turn off the indicators push and release the switch Horn Button When the horn button is pushed with the...

Page 27: ...converter REFUELLING WARNING To help reduce hazards associated with fuel handling always observe the following fuel safety instructions Petrol fuel is highly flammable and can be explosive under certa...

Page 28: ...ng always check that the fuel filler cap is correctly closed and locked This willensure there is enough air space to allow for fuel expansion if the fuel inside the 1 Fuel level 2 Filler neck 3 Air sp...

Page 29: ...from being ridden with the sidestand in the down position Never attempt to ride with the sidestand down or interfere with the interlock mechanism as this will cause a dangerous riding condition leadi...

Page 30: ...the rear seat cover insert the ignition key into the seat lock and turn the key anti clockwise while pressing down on the rear part of the seat cover 1 Rear seat cover lock To detach the rear seat co...

Page 31: ...miles 800 kilometres S Do not use full throttle S Avoid high engine speeds at all times S Avoid riding at one constant engine speed whether fast or slow for a long period of time S Avoid aggressive st...

Page 32: ...eaks Page 26 S Engine oil Correct level on dipstick Add correct specification oil as required No leaks from the engine or oil cooler Page 49 S Tyres Wheels Correct inflation pressures when cold Page 6...

Page 33: ...n the expansion tank when the engine is cold Page 51 S Electrical equipment All lights and horn function correctly Page 22 S Engine stop Stop switch turns the engine off Page 24 34 S Stands Return to...

Page 34: ...the Motorcycle Page 33 Contents To Stop the Engine 34 To Start The Engine 34 Moving Off 35 Changing Gears 35 Braking 36 Parking 38 Considerations For High Speed Operation 39 Accessories Loading and Pa...

Page 35: ...esult TO START THE ENGINE S Check that the engine stop switch is in the run position S Ensure that the transmission is in neutral S Pull the clutch lever fully in to the handlebar S Turn the ignition...

Page 36: ...engine speed to avoid stalling CHANGING GEARS S Close the throttle while pulling in the clutch lever Change into the next higher or lower gear Open the throttle part way while releasing the clutch lev...

Page 37: ...lied a little more than the rear Change down or fully disengage the clutch as necessary to keep the engine from stalling Never lock the brakes as this may cause loss of control of the motorcycle and a...

Page 38: ...will be reduced All of your actions should be smooth under these conditions Sudden acceleration braking or turning may cause loss of control and an accident WARNING When descending a long steep gradi...

Page 39: ...e licence plate and position lights on by turning the ignition switch to P Park S Do not leave the switch in the P position for long periods as this will discharge the battery WARNING Do not park on a...

Page 40: ...ortant and must never be neglected A problem which may not be noticed at normal operating speeds may be greatly exaggerated at high speeds WARNING The handling characteristics of a motorcycle at high...

Page 41: ...he correct grade and type of oil is used when topping up Coolant Check that the coolant level is at the upper level line in the expansion tank Always check the level with the engine cold Electrical Eq...

Page 42: ...learance banking capability i e lean angle control operation wheel travel front fork movement visibility in any direction or any other aspect of the motorcycle s operation WARNING Never ride an access...

Page 43: ...rmly hold onto the seat strap or the rider s waist or hips The passenger should also be advised to lean with the rider when travelling in corners and not to lean unless the rider does so Do not carry...

Page 44: ...Accessories Loading and Passengers Page 43 This page is intentionally free from information...

Page 45: ...rformance from your machine and with this objective in mind have tested many of the engine lubricants currently available to the limits of their performance Mobil 1 Racing 4T consistently performed we...

Page 46: ...48 Engine Oil 49 Cooling System 51 Throttle Grip 54 Clutch 56 Drive Chain 57 Brakes 60 Steering Wheel Bearings 63 Windscreen Cleaning 63 Front Suspension 65 Suspension Adjustment 65 Tyres 69 Battery 7...

Page 47: ...tenancecanleadto adangerous ridingcondition always have an authorised Triumph dealer carry out the scheduled maintenance of this motorcycle Scheduled Maintenance Chart Odometer Reading in Miles Kms or...

Page 48: ...new Every 2 years Brake pads check wear levels Day F F F F F Brake calipers check for leaks seized pistons Day F F F F F Brake master cylinder check for leaks Day F F F F F Drive chain lubricate Every...

Page 49: ...ed out by the owner Since incorrect or neglected maintenance can lead to a dangerous riding condition always have an authorised Triumph dealer carry out the scheduled maintenance of this motorcycle SI...

Page 50: ...cident Oil Level Inspection Stop engine then wait for at least 10 minutes to allow the oil to settle Remove the filler plug dipstick wipe the dipstick clean and screw the plug fully home in the clutch...

Page 51: ...ve the oil filter using the Triumph service tool T3880312 Discard the oil filter Pre fill the replacement oil filter with new engine oil Apply a smear of clean engine oil to the sealing ring of the ne...

Page 52: ...gine damage Ensure no foreign matter enters the crankcase during an oil change or top up COOLING SYSTEM To ensure efficient engine cooling check the coolant level each day before riding the motorcycle...

Page 53: ...radiator pressure cap when the engine is hot When the engine is hot the coolant inside the expansion tank is hot and also under pressure Contact with this hot pressurised coolant will cause scalds an...

Page 54: ...ycol and has a freezing point of 35_C 31_F Radiator and Cooling Fan Check the radiator fins for obstructions by insects leaves or mud Clean off any obstructions with a stream of low pressure water WAR...

Page 55: ...rottle will lead to loss of motorcycle control and an accident Inspection Check that the throttle opens smoothly without undue force and that it closes without sticking Have your authorised Triumph de...

Page 56: ...to give 2 3 mm of play using the adjuster near the twist grip end of the cable Tighten the locknut With the throttle fully closed ensure that there is 2 3mm of free play in the closing cable Adjust a...

Page 57: ...ments Inspection Check that there is 2 3 mm clutch lever free play as shown in the diagram above If there is an incorrect amount of free play adjustments must be made 1 Lever 2 2 3 mm Adjustment Loose...

Page 58: ...in that catches on the engine sprocket will injure the rider and lead to loss of motorcycle control and an accident Similarly locking the rear wheel will lead to loss of motorcycle control and an acci...

Page 59: ...turn the adjuster bolts clockwise to increase chain free movement and anti clockwise to reduce chain free movement TEC0032 3 1 2 1 Adjuster Bolt 2 Adjuster Bolt Locknut 3 Rear Wheel Spindle Nut When...

Page 60: ...irregularity have the drive chain and or the sprockets replaced by an authorised Triumph dealer WORN TOOTH ENGINE SPROCKET T509 33 WORN TOOTH REAR SPROCKET Sprocket wear is shown exaggerated WARNING...

Page 61: ...is automatically compensated for and has no effect on the brake lever or pedal action There are no parts that require adjustment on the front and rear brakes WARNING If the brake lever or pedal feels...

Page 62: ...may lead to loss of motorcycle control and an accident WARNING Brake fluid is hygroscopic which means it will absorb moisture from the air Any absorbed moisture will greatly reduce the boiling point o...

Page 63: ...er levelline using new DOT 4 fluid from a sealed container Refit the reservoir cap ensuring that the diaphragm seal is correctly fitted Refit the safety clip At the rear refit the seat and rear bodywo...

Page 64: ...an accident causing injury or death CAUTION Corrosive chemicals such as battery electrolyte will damage the windscreen Never allow corrosive chemicals to contact the windscreen STEERING WHEEL BEARING...

Page 65: ...wheel allow play in the wheel hub are noisy or if the wheel does not turn smoothly have your authorised Triumph dealer inspect the wheel bearings The wheel bearings must be inspected at the intervals...

Page 66: ...ion settings provide a comfortable ride and good handling characteristics for general solo riding The chart on the following page shows suggested settings for front and rear suspension WARNING Never a...

Page 67: ...is located on the damping fluid reservoir The rebound damping adjuster is located at the base of the suspension unit on the left hand side of the motorcycle The springpre load adjuster cannot bereset...

Page 68: ...ewed fully in Minimum damping force is obtained when the adjuster is rotated fully anti clockwise screwed fully out Always count the clicks out from the screwed fully in position and set both forks to...

Page 69: ...ckwise to decrease NOTE The settings are all measured as the number of adjuster clicks out from the fully screwed in position The motorcycle is delivered from the factory with the rebound damping adju...

Page 70: ...re cold Check tyre pressures daily and adjust if necessary See the specification section for details of the correct inflation pressures Alternatively ask your authorised Triumph dealer to inspect your...

Page 71: ...se race tracks High speed operation should only then be attempted by riders who have been instructed in the techniques necessary for high speed riding and are familiar with the motorcycle s characteri...

Page 72: ...loss of vehicle control and an accident Never install an inner tube inside a tubeless tyre This will cause friction inside the tyre and the resulting head build up may cause the tube to burst resulti...

Page 73: ...that have been used on a rolling road dynamometer may become damaged In some cases the damage may not be visible on the external surface of the tyre Tyres must be replacedafter suchuse as continued us...

Page 74: ...TION IMMEDIATELY If electrolyte is swallowed drink large quantities of water and SEEK MEDICAL ATTENTION IMMEDIATELY KEEP ELECTROLYTE OUT OF THE REACH OF CHILDREN WARNING The battery contains harmful m...

Page 75: ...ing a risk of personal injury Clean the battery using a clean dry cloth Be sure that the cable connections are clean Battery Maintenance WARNING The battery electrolyte is corrosive and poisonous and...

Page 76: ...xings 2 Front Fuse Box This motorcycleis fitted withtwo fuseboxes The front fuse box is located under the left hand cockpit infill panel The rear fuse box is located under the passenger seat To allow...

Page 77: ...ted by that fuse become inoperative When checking for a blown fuse use the table below to establish which fuse has blown Front fuse box Fuse No Circuits Protected Fuse Rating Amp 1 Ignition starter ci...

Page 78: ...eadlights are adjusted independently Unless stated the following instructions apply to either headlight but the adjustments made will only affect the particularly light being adjusted 1 Vertical Adjus...

Page 79: ...electrical connector fromtheheadlight bulband remove the rubber cover Detach the wire bulb retainer from the clip It is not necessary to undo the screw Remove the bulb from the headlight Installation...

Page 80: ...the bulb holders to the rear light unit and turn each clockwise to secure in the light unit Replacetherear seatlock andtighten fixings to 9Nm Check rear seat lock and rear light for correct operation...

Page 81: ...ff the following places Rear opening of the muffler Cover with a plastic bagsecured withrubber bands Clutch and brake levers switch housings on the handlebar Cover with plastic bags Ignition switch Co...

Page 82: ...hed stainless steel and carbon fibre components alike NOTE The exhaust system must be cool before washing to prevent water spotting Washing Prepare a mixture of water and mild soap Do not use a high a...

Page 83: ...om getting on rubber parts brake discs or in the brake calipers Lubricate the drive chain and all the control cables Remove the battery and store it where it will not be exposed to direct sunlight moi...

Page 84: ...e 83 Contents Engine 84 Performance 84 Dimensions 84 Lubrication 84 Cooling 85 Fuel System 85 Fuel 85 Ignition 85 Transmission 85 Tyres 86 Electrical equipment 87 Frame 87 Tightening Torques 87 Fluid...

Page 85: ...CE Maximum Power DIN 114 PS 12 500 rpm Maximum Torque 68 Nm 11 500 rpm DIMENSIONS Overall Length 2112 mm Overall Width 712 mm Overall Height 1131 mm Wheelbase 1390 mm Seat Height 815 mm Dry Weight 165...

Page 86: ...TEM Type Electronic multi point fuel injection with twin butterfly throttle bodies Fuel Pump Submerged Electric Fuel Pressure 3 Bar FUEL Type Unleaded 95 RON Tank Capacity 18 Litres IGNITION Ignition...

Page 87: ...on 1 Front Pirelli Diablo T 58W 120 70 ZR17 Rear Pirelli Diablo T 73W 180 55 ZR17 Option 2 Front Michelin Pilot Sport 120 70 R17 Rear Michelin Pilot Sport 180 55 R17 Option 3 Front Bridgestone BT012 f...

Page 88: ...m Sump Drain Plug 25 Nm Spark Plug 18 Nm Rear Wheel Nut 110 Nm FLUIDS AND LUBRICANTS Engine Oil Semi or fully synthetic 10W 40 or 15W 50 motorcycle engine oil which meetsspecification API SH or higher...

Page 89: ...39 Brakes Page 39 Coolant Page 40 Electrical Equipment Page 40 Engine Oil Page 40 Fuel Page 40 Luggage Page 39 Miscellaneous Page 40 Steering Page 39 Tyres Page 39 COOLING Page 85 COOLING SYSTEM Page...

Page 90: ...ght Bulb replacement Page 78 IGNTION Page 85 INDICATOR LIGHTS Page 79 Bulb Replacement Page 79 INSTRUMENT DISPLAY Clock Adjustment Page 19 Coolant Tempurature Gauge Page 20 Low Oil Pressure Warning Pa...

Page 91: ...ecting the steering for free play Page 64 Steering Inspection Page 63 Wheel Bearing inspection Page 64 SUSPENSION Page 65 Page 66 Adjuster Location Front Page 66 Rear Page 66 Front Compression Damping...

Page 92: ...Page 21 Engine Management System malfunction Indicator Light Page 21 High Beam Page 21 Indicators Page 21 Low Fuel Page 21 Neutral Page 21 WARNINGS Information Page 2 Maintenance Page 2 Owners handbo...

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