Triumph 2010 Rocket III Handbook Download Page 13

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Parts Identification

PARTS IDENTIFICATION

13.Right hand pannier
14.Rear suspension unit
15.Battery (beneath seat)
16.Fuel tank
17. Fuel filler cap
18.Front fork
19.Front brake disc

20.Front brake caliper
21. Rear brake pedal
22.Rear brake fluid reservoir
23.Engine management ECM (beneath

right hand side panel)

24.Silencer
25.Rear brake disc

cbns1

13 14 15 16 17 18

25 24 23 22 21 20 19

Summary of Contents for 2010 Rocket III

Page 1: ...mportant information is presented in the following form Note This note symbol indicates points of particular interest for more efficient and convenient operation cene_1 Warning This warning symbol ide...

Page 2: ...d Triumph dealer will have the necessary knowledge equipment and skills to maintain your Triumph motorcycle correctly To locate your nearest Triumph dealer visit the Triumph web site at www triumph co...

Page 3: ...e purchase of your Triumph Your feedback on the buying and ownership experience is very important in helping us develop our products and services for you Please help us by ensuring your dealership has...

Page 4: ...Limited Hinckley Leicestershire England Publication part number 3852901 issue 4 Table of Contents This handbook contains a number of different sections The table of contents below will help you find t...

Page 5: ...ceed the maximum load limit of 220 kg Warning PETROL IS HIGHLY FLAMMABLE Always turn off the engine when refuelling Do not refuel or open the fuel filler cap while smoking or in the vicinity of any op...

Page 6: ...increase a rider s or passenger s visibility to other operators of road vehicles An open face helmet offers some protection in an accident though a full face helmet will offer more Always wear a viso...

Page 7: ...fuel systems and any such modification could cause a safety hazard The fitting of any non approved parts accessories or conversions may adversely affect the handling stability or other aspect of the...

Page 8: ...ry or death Warning Never ride the motorcycle when fatigued or under the influence of alcohol or other drugs Riding when under the influence of alcohol or other drugs is illegal Riding when fatigued o...

Page 9: ...aft from passing vehicles Potholes uneven or damaged road surfaces Bad weather Rider error Always operate the motorcycle at moderate speed and away from heavy traffic until you have become thoroughly...

Page 10: ...d on this and the following pages draw your attention to important safety information in this handbook Before riding ensure that all riders have understood and complied with all the information to whi...

Page 11: ...ning Labels 11 WARNING LABELS Warning Label Locations Rocket III Touring continued cbnv1 P b MAX LOAD 7 kg 15 4 lbs Unleaded Fuel page 30 Helmet page 6 Daily Safety Checks page 37 Pannier System page...

Page 12: ...icator 2 Headlight 3 Coolant expansion tank 4 Oil filler cap Dipstick 5 Tool kit in left hand pannier 6 Rear light 7 Rear indicator 8 Left hand pannier 9 Side stand 10 Gear change pedal 11 Radiator 12...

Page 13: ...5 Battery beneath seat 16 Fuel tank 17 Fuel filler cap 18 Front fork 19 Front brake disc 20 Front brake caliper 21 Rear brake pedal 22 Rear brake fluid reservoir 23 Engine management ECM beneath right...

Page 14: ...f equipped 4 Indicator switch 5 Horn switch 6 Ignition switch 7 Speedometer 8 Odometer Trip meters Clock Range to empty 9 Fuel gauge 10 Front brake fluid reservoir 11 Engine stop switch 12 Scroll butt...

Page 15: ...me It is also displayed on a plate riveted to the frame behind the right hand side panel Record the vehicle identification number in the space provided below Engine Serial Number The engine serial num...

Page 16: ...16 Serial Numbers This page intentionally left blank...

Page 17: ...Clock Adjustment 22 Warning Lights 23 Ignition Key 25 Ignition Switch Steering Lock 26 Ignition Switch Positions 26 Right Handlebar Switches 27 Engine Stop Switch 27 Starter Button 27 Left Handlebar...

Page 18: ...formation 18 Windscreen 33 To remove the windscreen 33 To install the windscreen 34 Pannier System 34 To remove the panniers 34 To install the panniers 35 Running In 37 Safe Operation 37 Daily Safety...

Page 19: ...dicator light 5 Alarm status indicator light alarm is an accessory fit 6 Low fuel level indicator light 7 Low oil pressure warning light 8 Neutral indicator light 9 High coolant temperature warning li...

Page 20: ...g light 5 Neutral indicator light 6 Alarm status indicator light alarm is an accessory fit 7 Low fuel level indicator light 8 Low oil pressure warning light 9 Direction indicator light 10 High coolant...

Page 21: ...rcycle Depending on the riding style this could take up to 5 minutes Odometer Trip Meter Clock Range to Empty 1 Odometer Trip meter display Clock Range to empty 2 Scroll button The odometer shows the...

Page 22: ...Then press and hold the scroll button for 4 seconds the clock s hour display will start to flash release the scroll button To reset the hour display ensure the hour display is still flashing then pres...

Page 23: ...rection Indicators When the indicator switch is turned to left or right the corresponding direction indicator light will flash on and off at the same speed as the direction indicators High Beam When t...

Page 24: ...t ABS Anti Lock Brake System Indicator light Only on models fitted with ABS The ABS indicator light illuminates to show that the ABS function is not available Illumination is normal after engine start...

Page 25: ...e spare key and key number tag in a safe place away from the motorcycle There is also a third key that does not have a fob This is for the accessory alarm system Also supplied are locks for use with t...

Page 26: ...d position lights will turn on Note Do not leave the steering lock in the P position for long periods of time as this will cause the battery to discharge 1 5 4 2 3 ceno Warning For reasons of security...

Page 27: ...ps the engine it does not turn off all the electrical circuits and may cause difficulty in restarting the engine due to a discharged battery Ordinarily only the ignition switch should be used to stop...

Page 28: ...ycle is equipped with an indicator self cancel system The system becomes active eight seconds after operating a direction indicator When the indicator switch is pushed to the left or right and release...

Page 29: ...ytic converter if fitted Warning To help reduce hazards associated with refuelling always observe the following fuel safety instructions Petrol fuel is highly flammable and can be explosive under cert...

Page 30: ...ternal part Filling the Fuel Tank Avoid filling the tank in rainy or dusty conditions where airborne material can contaminate the fuel Fill the fuel tank slowly to help prevent spillage Do not fill th...

Page 31: ...is highly flammable any fuel leak or spillage or any failure to observe the safety advice given above may lead to a fire hazard which could cause damage to property and injury or death to persons Fue...

Page 32: ...ook are located in a dedicated pouch in the left hand pannier Seat Retainers 1 Rear fixing and reflector 2 Side fixings To remove the seat remove the rear fixing with the reflector and the two side fi...

Page 33: ...or complete removal from the motorcycle lift the windscreen up until it is released from the upper and lower mountings Caution To prevent damage to the seat or seat cover care must be taken not to dro...

Page 34: ...lower mountings 3 Pannier rail To remove the pannier from the pannier rail open the lid of the pannier and turn the two quick release fixings 90 anti clockwise Lift the pannier free from the pannier r...

Page 35: ...ay cause the motorcycle to become unstable leading to loss of control and an accident Warning The maximum safe load for each pannier is 7 kg 15 4 lbs Never exceed this loading limit as this may cause...

Page 36: ...rcycle Failure to allow for changes in motorcycle stability may lead to loss of control or an accident Remember that the 80 mph 130 km h absolute limit will be reduced by the fitting of non approved a...

Page 37: ...e starts stops and rapid accelerations except in an emergency Do not ride at speeds greater than 3 4 of maximum speed From 500 to 1000 miles 800 to 1500 kms Engine speed can gradually be increased to...

Page 38: ...ed with ABS Ensure that the ABS warning light does not remain illuminated at speeds above 6 mph 10 km h when moving off page 24 Brake Pads There should be more than 1 5 mm of friction material remaini...

Page 39: ...art the Engine 41 Moving Off 42 Changing Gears 42 Braking 43 ABS Anti Lock Brake System models only 45 Parking 46 Considerations for High Speed Operation 47 General 48 Steering 48 Luggage 48 Brakes 48...

Page 40: ...e with the side stand Close the throttle completely Select neutral Turn the ignition switch off If parking Lock the steering Remove the key Engage first gear For instructions on safe parking see page...

Page 41: ...l then the engine will stop irrespective of clutch position Warning Never start the engine or run the engine in a confined area Exhaust fumes are poisonous and can cause loss of consciousness and deat...

Page 42: ...change pedal lever you can only select each gear one after the other in ascending or descending order 1 1 2 3 4 5 1 2 3 4 5 cemz Warning Take care to avoid opening the throttle too far or too fast in...

Page 43: ...hould be applied a little more than the rear Change down or fully disengage the clutch as necessary to keep the engine from stalling Never lock the brakes as this may cause loss of control of the moto...

Page 44: ...anoeuvre and stop will be reduced All of your actions should be smooth under these conditions Sudden acceleration braking or turning may cause loss of control and an accident Warning When descending a...

Page 45: ...maximising the effectiveness of the braking system in emergencies and when riding on slippery surfaces The potentially shorter braking distances ABS allows under certain conditions are not a substitut...

Page 46: ...ic at night or when parking in a location where parking lights are required by law leave the tail licence plate and position lights on by turning the ignition switch to P PARK Warning The ABS warning...

Page 47: ...NOT park where pedestrians and children are likely to touch the motorcycle Touching any part of the engine or exhaust system when hot may cause unprotected skin to become burnt Warning This Triumph mo...

Page 48: ...tenance and Specification sections on tyre checking and tyre safety Fuel Have sufficient fuel for the increased fuel consumption that will result from high speed operation Warning The handling charact...

Page 49: ...l drive oil level is correct Ensure that the correct grade and type of oil is used when topping up Coolant Check that the coolant level is at the upper level line in the expansion tank Always check th...

Page 50: ...How to Ride the Motorcycle 50 This page intentionally left blank...

Page 51: ...ed and any load carried in the panniers or on the seat Warning Do not install accessories or carry luggage that impairs the control of the motorcycle Make sure that you have not adversely affected vis...

Page 52: ...er s waist or hips Advise the passenger to lean with the rider when travelling around corners and not to lean unless the rider does so Warning Do not carry animals on your motorcycle An animal could m...

Page 53: ...the passenger seat is used to carry small objects they must not exceed 5 kg in weight must not impair control of the motorcycle must be securely attached and must not extend beyond the rear or sides...

Page 54: ...54 Accessories Loading and Passengers This page intentionally left blank...

Page 55: ...el Adjustment 66 Coolant Change 67 Radiator and Hoses 67 Bank Angle Indicators 68 Throttle Control 69 Inspection 69 Adjustment 70 Clutch 71 Inspection 71 Adjustment 71 Brakes 72 Brake Wear Inspection...

Page 56: ...sposal 85 Battery Maintenance 85 Battery Discharge During Storage and Infrequent Use of the Motorcycle 86 Battery Charging 86 Battery Installation 87 Fuse Box 87 Fuse Identification 88 Headlight 89 He...

Page 57: ...Maintenance and Adjustment 57 Washing 96 Drying 96 Protecting 96...

Page 58: ...in the scheduled maintenance chart Only an authorised Triumph dealer will have this knowledge and equipment Since incorrect or neglected maintenance can lead to a dangerous riding condition always hav...

Page 59: ...for leaks Day Engine oil renew Engine oil filter renew Valve clearances check adjust Air cleaner renew Autoscan carry out a full Autoscan using the Triumph Diagnostic tool Engine ECM check for stored...

Page 60: ...ck Final drive oil renew Wheels inspect for damage Day Wheel bearings check for wear smooth operation Tyre wear tyre damage check Day Tyre pressures check adjust Day Fasteners inspect visually for sec...

Page 61: ...oil will cause accelerated engine wear and may result in engine or transmission seizure Seizure of the engine or transmission may lead to sudden loss of control and an accident Caution If the engine...

Page 62: ...es on the dipstick If the oil level is too low add oil a little at a time until the correct level is reached Once the correct level is reached fit the filler cap dipstick Oil and Oil Filter Change 1 O...

Page 63: ...ver by pulling it gently towards the front of the motorcycle Position the oil drain pan beneath the oil filter Unscrew and remove the oil filter using Triumph service tool T3880313 Dispose of the old...

Page 64: ...t contact your local authority Oil Specification and Grade Triumph high performance fuel injected engines are designed to use 10W 40 or 15W 50 semi or fully synthetic motorcycle engine oil that meets...

Page 65: ...ystem from corrosion the use of corrosion inhibitor chemicals in the coolant is essential If coolant containing a corrosion inhibitor is not used the cooling system will accumulate rust and scale in t...

Page 66: ...e adjusted Coolant Level Adjustment Allow the engine to cool 1 Intake cover 2 Intake cover front fixing 3 Intake cover centre support 4 Intake cover rear support Remove the intake cover as follows Rem...

Page 67: ...Hoses Check the radiator hoses for cracks or deterioration and hose clips for tightness in accordance with scheduled maintenance requirements Have your authorised Triumph dealer replace any defective...

Page 68: ...can start to get damaged 1 Bank angle indicator Caution Using high pressure water sprays such as from a car wash facility or household pressure washer can damage the radiator fins cause leaks and imp...

Page 69: ...e throttle may be difficult to control and performance will be adversely affected Check the throttle grip free play in accordance with scheduled maintenance requirements and make adjustments as necess...

Page 70: ...le to give 2 3 mm of play at the twist grip Tighten the locknut Make any minor adjustments as necessary to give 2 3 mm of play using the adjuster near the twist grip end of the cable Tighten the lockn...

Page 71: ...ar Clutch lever free play must be checked in accordance with scheduled maintenance requirements Inspection Check that there is 2 3 mm clutch lever free play at the lever If there is an incorrect amoun...

Page 72: ...greater braking distances during the breaking in period Brake Pad Wear Compensation Disc and brake pad wear is automatically compensated for and has no effect on the brake lever or pedal action There...

Page 73: ...irements Always use new brake fluid from a sealed container and never use fluid from an unsealed container or from one which has been previously opened Do not mix different brands or grades of brake f...

Page 74: ...from a sealed container Refit the reservoir cover ensuring that the diaphragm seal is correctly fitted Tighten the fixings to 2 Nm Refit the heel guard and tighten the fixings to 9 Nm Brake Light Swit...

Page 75: ...rong solvents such as alcohol acetone carbon tetrachloride etc will damage the windscreen Never allow these products to contact the screen Warning Never attempt to clean the windscreen while the motor...

Page 76: ...any free play can be detected in the steering headstock bearings ask your authorised Triumph dealer to inspect and rectify any faults before riding Remove the support and place the motorcycle on the...

Page 77: ...e the ground and support the motorcycle Standing at the side of the motorcycle gently rock the top of the front wheel from side to side If any free play can be detected ask your authorised Triumph dea...

Page 78: ...ront suspension is factory set and is not adjustable Rear Suspension 1 Rear suspension unit 2 Adjustment tool The rear suspension is adjustable for pre load only To change the rear suspension spring p...

Page 79: ...ngers and according to personal preferences Final Drive Unit Other than checking and changing the final drive oil level the unit contains no user serviceable parts If a fault occurs with the final dri...

Page 80: ...alves on rims marked FOR TUBELESS Tyre Inflation Pressures Correct inflation pressure will provide maximum stability rider comfort and tyre life Always check tyre pressures before riding when the tyre...

Page 81: ...r inflation may result in the tyre slipping on or coming off the rim Over inflation will cause instability and accelerated tread wear Both conditions are dangerous as they may cause loss of control le...

Page 82: ...ion with punctured or damaged tyres will adversely affect motorcycle stability and handling which may lead to loss of control or an accident Check the rims for dents or deformation Operation with dama...

Page 83: ...seat to the rim approximately 24 hours During this seating period ride cautiously as an incorrectly seated tyre could cause loss of control or an accident Initially the new tyres will not produce the...

Page 84: ...some circumstances the battery can give off explosive gases keep sparks flames and cigarettes away Provide adequate ventilation when charging or using the battery in an enclosed space The battery cont...

Page 85: ...ance other than checking the Voltage and routine recharging when required such as during storage It is not possible to adjust the battery acid level in the battery the sealing strip must not be remove...

Page 86: ...manent damage is not covered by the motorcycle warranty as it is not due to a manufacturing defect Keeping the battery fully charged reduces the likelihood of it freezing in cold conditions Allowing a...

Page 87: ...f grease to the terminals to prevent corrosion Cover the positive terminal with the protective cap Refit the battery strap Refit the seat Fuse Box Main Fuse Box Note Fuse position eight is not used 1...

Page 88: ...e fuse box cover and never use a fuse of higher rating Use of an incorrect fuse could lead to an electrical problem resulting in motorcycle damage loss of motorcycle control and an accident 1 cfzw Cir...

Page 89: ...h the motorcycle is being operated Ensure that the beams are adjusted to illuminate the road surface sufficiently far ahead without dazzling oncoming traffic An incorrectly adjusted headlight may impa...

Page 90: ...Tighten the headlight bracket fixing to 35 Nm Re check the headlight beam setting Move the horn to its original position and tighten the horn bracket fixing to 18 Nm Turn the ignition switch off to t...

Page 91: ...position light bulb Without pulling on the wires ease the bulb holder from its socket The bulb is removed from its holder by pulling gently upwards 1 Headlight bulb 2 Bulb clip 3 Position light bulb...

Page 92: ...e it from the lamp body To remove the bulb from the holder gently press inwards and twist anti clockwise Installation for the bulb is the reverse of the removal procedure Warning The bulb becomes hot...

Page 93: ...e bulb for replacement To remove the bulb gently press inwards and twist anti clockwise Installation for the bulb is the reverse of the removal procedure To install the indicator lens align the locati...

Page 94: ...r the keyhole with tape Remove any items of jewellery such as rings watches zips or belt buckles which may scratch or otherwise damage painted or polished surfaces Use separate cleaning sponges or cle...

Page 95: ...c elements Clean aluminium items regularly in particular after use in inclement weather where the components must be hand washed and dried each time the machine is used Warranty claims due to inadequa...

Page 96: ...er enters the exhausts Drying Dry the exhaust system as far as possible with a soft cloth Do not run the engine to dry the system or spotting will occur Protecting When the exhaust system is dry rub M...

Page 97: ...r you local advice on all unpainted metal surfaces to prevent rusting Prevent oil from getting on rubber parts brake discs or in the brake calipers Make sure the cooling system is filled with a 50 mix...

Page 98: ...ction Before starting the engine remove the spark plugs from each cylinder Put the side stand down Crank the engine on the starter motor several times until the oil pressure light goes out Replace the...

Page 99: ...S Specifications Rocket III Touring Dimensions Main motorcycle dimensions are shown in the diagram below Weights Wet Weight ready to ride 395 kg Maximum Payload 220 kg cbnx_1 1705mm 67 1in 730mm 28 7i...

Page 100: ...atio 8 7 1 Cylinder Sequence Number 1 at front Firing Order 1 2 3 Performance Maximum Power DIN 106 PS at 5 400 rpm Maximum Torque 206 Nm at 2 000 rpm Lubrication Lubrication System Dry sump with remo...

Page 101: ...mph Coolant Capacity 3 2 litres Thermostat Opens nominal 85 C Fuel System Type Sequential electronic fuel injection Fuel Pump Submerged Electric Fuel Pressure 3 bar Fuel Type 91 RON unleaded minimum o...

Page 102: ...pe Wet Multi Plate Drive System Universal jointed shaft Final Drive Bevel geared crown wheel and pinion Primary Drive Ratio 1 034 1 91 88 Gear Ratio 1st 2 929 1 41 14 2nd 1 947 1 37 19 3rd 1 435 1 33...

Page 103: ...ed tyres ONLY in the combinations given Do not mix tyres from different manufacturers or mix different specification tyres from the same manufacturers as this may result in loss of motorcycle control...

Page 104: ...cants Engine Oil Semi or fully synthetic 10W 40 or 15W 50 motorcycle engine oil which meets specification API SH or higher and JASO MA such as Mobil 1 Racing 4T Brake and Clutch Fluid Mobil Universal...

Page 105: ...1 Cooling System 65 Coolant Change 67 Corrosion Inhibitors 65 Level Adjustment 66 Level Inspection 65 Radiator Hoses 67 D Dimensions 99 Direction Indicator Lights 93 Bulb Replacement 93 E Electrical E...

Page 106: ...00 R Rear Light 92 Bulb Replacement 92 Right Handlebar Switches 27 Engine Stop Switch 27 Starter Button 27 Running In 37 S Safe Operation 37 Daily Safety Checks 37 Safety First 5 Fuel and Exhaust Fume...

Page 107: ...Depth 81 Replacement 82 Tyre Inflation Pressures 80 Tyre Wear 81 V Vehicle Identification Number 15 W Warnings 1 Information 4 Maintenance 2 Noise Control System 2 Owner s Handbook 3 Warning Label Loc...

Page 108: ...Index 108 This page intentionally left blank...

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Triumph 2010 Rocket III, Handbook

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