19
***Do not check terminal connection by
touch, they may cause burns.***
13.12.4
Once you have checked all terminals,
turn off all non-essential appliances and allow
the system to complete a charge cycle. This
may take an hour or more if you are using a
large battery bank. It is important that you
observe the system tripping to the float
voltage stated on the battery page.
Post-Installation Checklist
Engine
• All nuts and bolts are correctly fitted and torqued to
specification.
• The belt is fitted correctly.
• Engine test run and belt alignment checked.
Electrical System
Here are a few points to check through once the
installation has been completed:
• Batteries correctly installed, supported and secured.
• Battery connections torqued to specification.
• All electrical connections checked with a thermal
imaging camera whilst under load.
• All battery sensors read correct direction of current
flow.
• With batteries discharged and engine running at 2/3
throttle, maximum output was ______kW.
• With the system charging hard, the generator
temperature stabilised and engine running at 1/3
throttle in neutral, the sustained output was _____kW.
• With the system charging at idle in neutral, selecting
gear brings the generator output to zero.
When charging hard, individual battery voltages were:
• All 48V battery banks have been on shore-power
charge for at least 24 hours.
• Owner has been briefed about the workings of the
system, what to expect in terms of output with their
particular type of batteries and the limitations of the
system.
Firmware and Software Updates
It is possible to simply update the entire system should
any future development or improvements need to be
made.
The update file can emailed or downloaded from the
Integrel system website. This file should be copied to
a USB memory stick
without changing the filename.
With the Integrel system powered up, insert the
memory stick into the USB connector located between
the data cables on the screen interface box. After a few
seconds, the display will change to ‘installing update’.
**Do not power down the system at this point**
Once the update has loaded, the display screen will
reboot. Any devices or sensors on the system that
also need an update will be detected, and the screen
will ask for confirmation before updating each in turn.
Once the updates are complete, the screen will revert
to the standard display, and the system is ready to use.
At this point, it is safe to remove the USB drive from
the system.
Bank 1 – Block 1_____V Block 2_____V Block 3_____V Block 4_____V
Bank 2 – Block 1_____V Block 2_____V Block 3_____V Block 4_____V
Bank 3 – Block 1_____V Block 2_____V Block 3_____V Block 4_____V
Bank 4 – Block 1_____V Block 2_____V Block 3_____V Block 4_____V
