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www.energyabsorption.com  

 

Revision A May 2013 

www.highwayguardrail.com  

All rights in copyright reserved

 

Customer Service Contacts 

Energy Absorption Systems (a Trinity Highway Products company) is committed to the highest 
level of customer service. Feedback regarding the BarrierGate

®

 system, its assembly 

procedures, supporting documentation, and performance is always welcome. Additional 
information can be obtained from the contact information below: 
 

Energy Absorption Systems:  

Telephone:  

(888) 323-6374 (USA Only)  
(214) 589-8140 (USA or International)  

E-mail:  

[email protected]  

Internet: Energy Absorption Systems  
 

  Trinity Highway Products, LLC 

http://www.energyabsorption.com 
http://www.highwayguardrail.com 

 

Important Introductory Notes 

Proper assembly, deployment, and future maintenance of the BarrierGate

®

 are critical to 

achieve performance of the system under appropriate federal and state criteria. These 
instructions should be read in their entirety and understood before assembly of the system. 
Take the time to review this Manual thoroughly before performing all necessary work. Do not 
attempt to assemble any BarrierGate

®

 without the proper plans and specifications from the 

highway authority and instructional Manual from the manufacturer. If you need additional 
information, or have questions about the BarrierGate

®

 system, please contact the highway 

authority that has planned and specified this assembly and, if needed, contact Energy 
Absorption Systems Customer Service Department. These instructions are to be used only in 
conjunction with the assembly of the BarrierGate

®

 system and are for standard assemblies only 

as specified by the applicable highway authority. In the event your system assembly requires or 
involves deviation from standard parameters, or during the assembly process a question arises 
regarding a particular assembly step, please contact the appropriate highway authority that 
specified this system at this location before proceeding. Energy Absorption Systems is available 
for consultation with that agency. These instructions are intended for an individual who is 
qualified to both read and accurately interpret them as written. They are intended for the 
individual who is experienced and skilled in the assembly of highway products which are 
specified and selected by the highway authority. 
 

 

Summary of Contents for BarrierGate Series

Page 1: ...BarrierGate For Manual Operation Product Description Instructional Manual Revision A May 2013 Part No 619183B...

Page 2: ...en accepted for use by the Federal Highway Administration for use on the national highway system under strict criteria utilized by that agency Energy Absorption Systems representatives are available f...

Page 3: ...ion 7 Maintenance 8 Drive By Inspection 8 Walk Up Inspection 8 Troubleshooting and Repair 10 BarrierGate Repair Guidelines 11 BarrierGate 1 5 Manual Operation 13 Concrete Pad BarrierGate 1 5 16 Anchor...

Page 4: ...orming all necessary work Do not attempt to assemble any BarrierGate without the proper plans and specifications from the highway authority and instructional Manual from the manufacturer If you need a...

Page 5: ...d Safety Rules for Assembly Important Safety Instructions This Manual must be kept in a location where it is readily available to persons who assemble maintain or repair the BarrierGate system Additio...

Page 6: ...repair site Failure to follow this warning could result in serious injury or death in the event of a collision The traffic control plan established by the highway authority must always be observed in...

Page 7: ...uctural adequacy occupant risk and vehicle trajectory Energy Absorption Systems expressly disclaims any warrant or liability for injury or damage to persons or property resulting from any impact colli...

Page 8: ...re 3 Open the manual drive cover on the capstan drive enclosure release the catch on the lid and lay the lid back Remove the guard on the manual drive crank Insert the manual jack handle onto the low...

Page 9: ...t A walk up inspection is required See Walk Up Inspection Section 2 Are the Bulkhead Assemblies completely closed and locked If there is any visible gap between the Bulkheads then the System is not pr...

Page 10: ...paint any scratched painted surfaces 3 Clean out any debris accumulation Track Assembly 1 Clean out any debris accumulation 2 Inspect and tighten any loose nuts Misaligned Gate Assemblies The Gate Ass...

Page 11: ...y and understood by all parties before moving to the site for BarrierGate repair Deploy the appropriate work zone safety devices prior to beginning the repair and keep them present through all phases...

Page 12: ...he Gate to bring Rollers back on track R2 Check and re tension the Capstan Drive Cable Troubleshooting indicates that the Capstan Drive Cable is not adequately tensioned Do not operate gate or damage...

Page 13: ...Locking Linkage in the Bulkhead Inspect the linkage for loose components Make sure that all clevis pins are in place and secured by retainer pins The Hooks must fully engage the pins in the locked pos...

Page 14: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 13 All rights in copyright reserved DWG 357690 MANL Sheet 1 of 3 BarrierGate 1 5 Manual Operation...

Page 15: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 14 All rights in copyright reserved DWG 357690 MANL Sheet 2 of 3...

Page 16: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 15 All rights in copyright reserved DWG 357690 MANL Sheet 3 of 3...

Page 17: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 16 All rights in copyright reserved DWG 277900 0000 Concrete Pad BarrierGate 1 5...

Page 18: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 17 All rights in copyright reserved DWG 3576810 0000 Sheet 1 of 2 Anchor Assembly BarrierGate 1 5...

Page 19: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 18 All rights in copyright reserved DWG 3576810 0000 Sheet 2 of 2...

Page 20: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 19 All rights in copyright reserved DWG 357692 Sheet 1 of 2 Wall Assembly Pulley BarrierGate 1 5...

Page 21: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 20 All rights in copyright reserved DWG 357692 Sheet 2 of 2...

Page 22: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 21 All rights in copyright reserved DWG 357693 Sheet 1 of 2 Wall Assembly Capstan BarrierGate 1 5...

Page 23: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 22 All rights in copyright reserved DWG 357693 Sheet 2 of 2...

Page 24: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 23 All rights in copyright reserved DWG 3576820 0000 Track Assembly BarrierGate 1 5...

Page 25: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 24 All rights in copyright reserved DWG 3576680 0000 Sheet 1 of 2 Gate Assembly Hook Section BarrierGate 1 5...

Page 26: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 25 All rights in copyright reserved DWG 3576680 0000 Sheet 2 of 2...

Page 27: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 26 All rights in copyright reserved DWG 3576660 0000 Sheet 1 of 2 Gate Assembly Pin Section BarrierGate 1 5...

Page 28: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 27 All rights in copyright reserved DWG 3576660 0000 Sheet 2 of 2...

Page 29: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 28 All rights in copyright reserved DWG 618399 Debris Skirt Assembly Pin or Hook Section BarrierGate 1 5...

Page 30: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 29 All rights in copyright reserved Notes...

Page 31: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 30 All rights in copyright reserved Notes...

Page 32: ...2525 Stemmons Freeway Dallas Texas 75207 888 323 6374 USA only 214 589 8140 Outside USA www energyabsorption com www highwayguardrail com...

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