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Revision A May 2013 

www.highwayguardrail.com  

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R4:  Check for and remove obstructions to gate movement. 

Troubleshooting indicates something external to the gate is obstructing movement. Inspect for 
and remove excessive buildups of debris, snow, ice, etc. along both sides of the Gate, Long and 
Short CMB's, and the exposed portions of the Guide Rail. Also inspect and remove any buildups 
that may have occurred around the Anchor Plates, Transitions, and Drive Cable system. Check 
for even clearance on both sides of Gate at transition.

 

R5:  Check for and repair the locking linkage in the Bulkheads. 

Troubleshooting indicates something may be wrong with the Locking Linkage in the Bulkhead. 
Inspect the linkage for loose components. Make sure that all clevis pins are in place and 
secured by retainer pins. The Hooks must fully engage the pins in the locked position and be 
fully disengaged in the unlocked position. Replace damaged or excessively worn parts. 

R6:  Check for and repair gate structural damage. 

Troubleshooting indicates the Gate has structural damage that must be replaced for proper gate 
operation. Assess the degree of structural damage. Minor structural damage to a small number 
of Side Panels, Panel Splices, Top Covers, etc. can be easily repaired by removing and 
replacing the damaged components. Major structural damage requires full replacement. 

R7:  Consult Energy Absorption Systems. 

If the Repair Guidelines did not restore BarrierGate

®

 operations, call Energy Absorption 

Systems Customer Service Department at (888) 323-6374 for additional suggestions. 

 

 

Summary of Contents for BarrierGate Series

Page 1: ...BarrierGate For Manual Operation Product Description Instructional Manual Revision A May 2013 Part No 619183B...

Page 2: ...en accepted for use by the Federal Highway Administration for use on the national highway system under strict criteria utilized by that agency Energy Absorption Systems representatives are available f...

Page 3: ...ion 7 Maintenance 8 Drive By Inspection 8 Walk Up Inspection 8 Troubleshooting and Repair 10 BarrierGate Repair Guidelines 11 BarrierGate 1 5 Manual Operation 13 Concrete Pad BarrierGate 1 5 16 Anchor...

Page 4: ...orming all necessary work Do not attempt to assemble any BarrierGate without the proper plans and specifications from the highway authority and instructional Manual from the manufacturer If you need a...

Page 5: ...d Safety Rules for Assembly Important Safety Instructions This Manual must be kept in a location where it is readily available to persons who assemble maintain or repair the BarrierGate system Additio...

Page 6: ...repair site Failure to follow this warning could result in serious injury or death in the event of a collision The traffic control plan established by the highway authority must always be observed in...

Page 7: ...uctural adequacy occupant risk and vehicle trajectory Energy Absorption Systems expressly disclaims any warrant or liability for injury or damage to persons or property resulting from any impact colli...

Page 8: ...re 3 Open the manual drive cover on the capstan drive enclosure release the catch on the lid and lay the lid back Remove the guard on the manual drive crank Insert the manual jack handle onto the low...

Page 9: ...t A walk up inspection is required See Walk Up Inspection Section 2 Are the Bulkhead Assemblies completely closed and locked If there is any visible gap between the Bulkheads then the System is not pr...

Page 10: ...paint any scratched painted surfaces 3 Clean out any debris accumulation Track Assembly 1 Clean out any debris accumulation 2 Inspect and tighten any loose nuts Misaligned Gate Assemblies The Gate Ass...

Page 11: ...y and understood by all parties before moving to the site for BarrierGate repair Deploy the appropriate work zone safety devices prior to beginning the repair and keep them present through all phases...

Page 12: ...he Gate to bring Rollers back on track R2 Check and re tension the Capstan Drive Cable Troubleshooting indicates that the Capstan Drive Cable is not adequately tensioned Do not operate gate or damage...

Page 13: ...Locking Linkage in the Bulkhead Inspect the linkage for loose components Make sure that all clevis pins are in place and secured by retainer pins The Hooks must fully engage the pins in the locked pos...

Page 14: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 13 All rights in copyright reserved DWG 357690 MANL Sheet 1 of 3 BarrierGate 1 5 Manual Operation...

Page 15: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 14 All rights in copyright reserved DWG 357690 MANL Sheet 2 of 3...

Page 16: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 15 All rights in copyright reserved DWG 357690 MANL Sheet 3 of 3...

Page 17: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 16 All rights in copyright reserved DWG 277900 0000 Concrete Pad BarrierGate 1 5...

Page 18: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 17 All rights in copyright reserved DWG 3576810 0000 Sheet 1 of 2 Anchor Assembly BarrierGate 1 5...

Page 19: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 18 All rights in copyright reserved DWG 3576810 0000 Sheet 2 of 2...

Page 20: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 19 All rights in copyright reserved DWG 357692 Sheet 1 of 2 Wall Assembly Pulley BarrierGate 1 5...

Page 21: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 20 All rights in copyright reserved DWG 357692 Sheet 2 of 2...

Page 22: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 21 All rights in copyright reserved DWG 357693 Sheet 1 of 2 Wall Assembly Capstan BarrierGate 1 5...

Page 23: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 22 All rights in copyright reserved DWG 357693 Sheet 2 of 2...

Page 24: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 23 All rights in copyright reserved DWG 3576820 0000 Track Assembly BarrierGate 1 5...

Page 25: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 24 All rights in copyright reserved DWG 3576680 0000 Sheet 1 of 2 Gate Assembly Hook Section BarrierGate 1 5...

Page 26: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 25 All rights in copyright reserved DWG 3576680 0000 Sheet 2 of 2...

Page 27: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 26 All rights in copyright reserved DWG 3576660 0000 Sheet 1 of 2 Gate Assembly Pin Section BarrierGate 1 5...

Page 28: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 27 All rights in copyright reserved DWG 3576660 0000 Sheet 2 of 2...

Page 29: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 28 All rights in copyright reserved DWG 618399 Debris Skirt Assembly Pin or Hook Section BarrierGate 1 5...

Page 30: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 29 All rights in copyright reserved Notes...

Page 31: ...www energyabsorption com Revision A May 2013 www highwayguardrail com 30 All rights in copyright reserved Notes...

Page 32: ...2525 Stemmons Freeway Dallas Texas 75207 888 323 6374 USA only 214 589 8140 Outside USA www energyabsorption com www highwayguardrail com...

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