Trinamic CoolStep StallGuard2 TMCM-1180 Hardware Manual Download Page 21

TMCM-1180 and PD86-1180 Hardware Manual (V1.05 / 2013-JUL-26) 

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www.trinamic.com 

7

 

Functional Description 

In figure 7.1 the main parts of the PD86-1180 are shown. The PANdrive mainly consists of the µC (connected 
to  the  EEPROM  TMCL  memory),  the  TMC428/429  motion  controller,  the  TMC262A-PC  power  driver  with  its 
energy  efficient  coolStep  feature,  the  external  MOSFET  driver  stage,  the  QSH8618  stepper  motor,  and  the 
integrated  sensOstep  encoder.  Alternatively  it  is  possible  to  connect  an  external  encoder.  Nominal  supply 
voltages are 24VDC or 48VDC.  
 

18

… 

55V DC

µC

TMCL™

Memory

 

Motion 

Controller 

CAN

RS232

4

add.
I/Os

Step

Motor

USB

Step/

Dir 

RS485

MOSFET

Driver

Stage

Energy 

Efficient 

 

Driver

TMC262

Power

 

 

Driver

with 

coolStep™

external

Encoder

sensOstep™

Encoder

ABN

Alternative: 

Stop 

Switches

+5V

ABN

PD86-1180

TMCM-1180

 

Figure 7.1 Main parts of the PD86-1180 

 

7.1

 

System Architecture 

The  TMCM-1180  integrates  a  microcontroller  with  the  TMCL  (Trinamic  Motion  Control  Language)  operating 
system. The motion control real-time tasks are realized by the TMC428/429.  

7.1.1

 

Microcontroller 

On  this  module,  the  Atmel  AT91SAM7X256  is  used  to  run  the  TMCL  operating  system  and  to  control  the 
TMC428/429. The CPU has 256KB flash memory and a 64KB RAM. The microcontroller runs the TMCL (Trinamic 
Motion  Control  Language)  operating  system  which  makes  it  possible  to  execute  TMCL  commands  that  are 
sent to the module from the host via the RS232, RS485, USB, or CAN interface. The microcontroller interprets 
the TMCL commands and controls the TMC428/429 which executes the motion commands. In addition it is 
connected with the encoder interface and processes the inputs. 
The flash ROM of the microcontroller holds the TMCL operating system. The TMCL operating system can be 
updated via the RS232 interface or via the CAN interface. Use the TMCL-IDE to do this. 

7.1.2

 

EEPROM 

To  store  TMCL  programs  for  stand-alone  operation  the  TMCM-1180  module  is  equipped  with  a  16kByte 
EEPROM  attached  to  the  microcontroller.  The  EEPROM  can  store  TMCL  programs  consisting  of  up  to  2048 
TMCL commands. The EEPROM is also used to store configuration data. 

7.1.3

 

Motion Controller 

The TMC428/429 is a high-performance stepper motor control IC and can control up to three 2-phase-stepper-
motors.  Motion  parameters  like  speed  or  acceleration  are  sent  to  the  TMC428/429  via  SPI  by  the 
microcontroller.  Calculation  of  ramps  and  speed  profiles  are  done  internally  by  hardware  based  on  the 
target motion parameters. 

Summary of Contents for CoolStep StallGuard2 TMCM-1180

Page 1: ...EPPER MOTOR PANdrive TRINAMIC Motion Control GmbH Co KG Hamburg Germany www trinamic com Hardware Version V1 1 HARDWARE MANUAL TMCM 1180 PD86 1180 1 Axis Stepper Controller Driver 5 5A RMS 24 or 48V D...

Page 2: ...ector 12 4 3 4 Output Connector 13 4 3 5 Input Connector 14 4 3 6 Step Direction Connector 16 4 3 7 Encoder Connector 17 4 3 8 Motor Connector and Specifications 18 5 Jumpers 19 5 1 RS485 Bus Terminat...

Page 3: ...al time TMC428 429 motion controller On the fly alteration of motor parameters e g position velocity acceleration High performance microcontroller for overall system control and serial communication p...

Page 4: ...TMCM 1180 option TMCM 1180 with coolStep sensOstep 85 9 x 85 9 x 21 5 PD86 3 1180 option PD86 3 1180 with coolStep sensOstep 7 0 Nm 85 9 x 85 9 x 118 5 Table 3 1 PANdrive or module order codes Option...

Page 5: ...of the controller driver board TMCM 1180 are approx 86mm x 86mm in order to fit to the back side of the 86mm stepper motor The TMCM 1180 is 21 5mm high without matching connectors There are four mount...

Page 6: ...80 stepper motor controller driver electronic module a magnetic encoder based on sensOstep technology and an 86mm flange size bipolar hybrid stepper motor 4 2 1 Dimensions of PD86 3 1180 96 8 38 73 02...

Page 7: ...ion Class B Insulation Resistance 100M Dialectic Strength for one minute VAC 500 Connection Wires N 4 Max applicable Voltage V 140 Step Angle 1 8 Step angle Accuracy 5 Flange Size max mm 85 85 Motor L...

Page 8: ...stics for full step operation in order to allow simple comparison For full step operation there are always a number of resonance points with less torque which are not depicted These will be minimized...

Page 9: ...e motor driver stage in hardware For operation this input should be tied to the supply voltage The input connector offers two inputs for stop switches left and right one home switch input two general...

Page 10: ...module offers separate power supply inputs for digital logic pin 2 and driver power stage pin 1 Both supply inputs use common ground connections pin 3 and 4 This way power supply for the driver stage...

Page 11: ...tance power supply wires and the ceramic capacitors In addition it will limit slew rate of power supply voltage at the module The low ESR of ceramic only filter capacitors may cause stability problems...

Page 12: ...RS232 receive data 3 GND Module ground system and signal ground 4 CAN_H CAN_H bus line dominant high 5 CAN_L CAN_L bus line dominant low 6 GND Module ground system and signal ground 7 RS485 RS485 non...

Page 13: ...put has to be connected to power supply e g pin 1 of this connector in order to enable driver Connecting this input to ground or leaving it unconnected will disable driver stage 3 OUT_0 Open collector...

Page 14: ...t 24V compatible 2 IN_1 General purpose input 24V compatible 3 STOP_L Left stop switch input 24V compatible programmable internal pull up 1k to 5V 4 STOP_R Right stop switch input 24V compatible progr...

Page 15: ...ion as outlined in Figure 4 10 In that configuration two switches are used as automatic stop switches and one additional switch is used as the reference switch between the left stop switch and the rig...

Page 16: ...necting the Step Dir interface 4 1 Pin Label Description 1 OC_COM Common supply opto coupler 5V 24V 2 OC_EN Enable signal 3 OC_STEP Step signal 4 OC_DIR Direction signal Table 4 6 Step Dir connector C...

Page 17: ...ND GND 2k2 2k2 2k2 0 1A 2k2 2k2 2k2 5V 5V 5V 5V GND GND GND 1 1 1 1 1 ENC_A ENC_B ENC_N Figure 4 13 Internal circuit of encoder interface Keep the electronics free of metal particles The encoder uses...

Page 18: ...tch 4 pin connector is used for motor connection Both motor coil windings bipolar stepper motor are connected to this connector Mating connector housing VHR 4N Mating connector contacts BVH 21T P1 1 1...

Page 19: ...d CAN bus termination 5 1 RS485 Bus Termination The board includes a 120 Ohm resistor for proper bus termination of the RS485 interface When this jumper is closed the resistor will be placed between t...

Page 20: ...0 5 5 A ISUPPLY Power supply current ICOIL 1 4 ICOIL A TENV Environment temperature at rated current no forced cooling required 20 50 C Table 6 1 General operational ratings of the module The controll...

Page 21: ...CL operating system and to control the TMC428 429 The CPU has 256KB flash memory and a 64KB RAM The microcontroller runs the TMCL Trinamic Motion Control Language operating system which makes it possi...

Page 22: ...uced motor load load angle optimized load angle optimized load angle optimized Figure 7 2 Motor current control via coolStep adapts motor current to motor load The coolStep current regulator allows to...

Page 23: ...ocity default value 0 0 13 ramp_div Divider for the acceleration The higher the value is the less is the maximum acceleration default value 0 0 13 Usrs microstep resolution microsteps per fullstep 2us...

Page 24: ...mp_div 1 usrs 6 Hz MHz msf 31 122070 32 2048 2 1000 16 1 Hz Hz fsf 34 1907 2 31 122070 6 s MHz Mhz a 21 119 2 1000 16 29 1 1 2 s MHz s MHz af 863 1 2 21 119 6 Calculation of the number of rotations A...

Page 25: ...fic products e g TMCM 1180 TMCL Firmware Manual The manuals are provided on www trinamic com Please refer to these source for updated data sheets and application notes 10 CANopen The TMCM 1180 module...

Page 26: ...ife and whose failure to perform when properly used in accordance with instructions provided can be reasonably expected to result in personal injury or death TRINAMIC Motion Control GmbH Co KG 2013 In...

Page 27: ...D New front page minor changes 1 02 2011 JUN 08 SD Minor changes 1 03 2011 DEC 02 SD Order codes new minor changes 1 04 2012 DEC 15 SD Changes related to the design 1 05 2013 JUL 26 SD Connector descr...

Page 28: ...TMCL TMC4361A EVAL TMCM 1270 TMCL TMCM 3214 CANOPEN TMCM 3230 CANOPEN TMCM 3312 TMCL TMCM 3313 TMCM 6213 TMC4330 EVAL PD42 1 1070 PD42 3 1241 CANOPEN TMCM 1241 CANOPEN PD 1276 CABLE PD57 2 1276 CANOPE...

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