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天合光能

TS4

连接器安装手册

 

Trina Solar TS4 Connector Installation Manual

 

 

1.

 

安全说明

  Safety Instruction 

该产品只能由有相应资质的或经过专家培训的专业人员安装,安装过程中需要遵守所有

安全规范。天合光能不承担对于因不遵守这些警告而产生的任何责任。

 

The  products  may  be  installed  only  by  suitably  qualified  and  trained  specialists  with  due 

observance  of  all  applicable  safety  regulations.  Trina  Solar  declines  any  liability  in  the  event  of 

failure to observe these warnings. 

1.1 

警告

  Warning 

1.1.1

 

仅可使用天合光能指定的零件和工具。对于自行装配,请务必遵守本文所述的

准备和安装的说明,否则天合光能不予保证对于产品的安全性及技术参数的一

致性。对于产品请勿做任何形式的修改。

 

Use only the components and tools specified by Trina Solar. Do not deviate from 

the preparation and assembly procedures described here, since in this event, in the 

situation  of  self-assembly,  no  guarantee  can  be  given  as  to  safety  or  conformity 

with the technical data. Do not modify the product in any way. 

1.1.2

 

必须与天合光能认可的连接器相连接,否则天合光能不承担任何责任。

 

Connector must be mated with connector qualified by Trina Solar, otherwise Trina 

Solar will disclaim any warranty responsibility. 

1.1.3

 

不能在有负载的情况下插拔连接器。在带电情况下允许插拔,但一定要切断光

伏系统端电源。

Do  Not  Disconnect  under  Load.  Plugging  and  unplugging  when 

live is permitted, but the power at the PV system must be cut off. 

1.2 

通用安全

  General Safety 

1.2.1

 

确认终端产品有防电击功能并确认其使用者采取了防电击措施。

 

Protection from electric shock must be assured by the end product and its user. 

1.2.2

 

为防止电击,在安装和拆卸连接器时必须断开电源。

 

To  prevent  electric  shock,  system  must  be  disconnected  from  the  power  source 

when the connector is installed or disassembled. 

1.2.3

 

连接器不能承受持续的机械拉伸,线缆应该由线缆扎带固定。

 

The plug connection must not be subjected to continuous mechanical tension. The 

cable should be fixed with cable ties, avoiding any pull on the connectors. 

Summary of Contents for TS4-F1

Page 1: ...TS4 Trina Solar TS4 Connector Installation Manual 1 File No PS M 0779 Version F Date 2021 10 12...

Page 2: ...8 4 Connector Appearance Size Drawing 9 4 1 TS4 TS4 PV connector 9 4 1 1 Positive Connector 9 4 1 2 Negative Connector 10 4 2 TS4 Plus TS4 Plus PV connector 11 4 2 1 Positive Connector 11 4 2 2 Negat...

Page 3: ...Installation Manual 3 5 2 4 Pushing 17 5 2 5 Install the nut 17 6 Connecting and Disconnecting 19 6 1 Connecting 19 6 2 Disconnecting 19 7 Cable 19 7 1 Connection of Cable 19 7 2 Connection Status 20...

Page 4: ...afety or conformity with the technical data Do not modify the product in any way 1 1 2 Connector must be mated with connector qualified by Trina Solar otherwise Trina Solar will disclaim any warranty...

Page 5: ...Unmated plug connectors must protected from moisture and dirt with a sealing cap If soiled the male and female connectors must not be plugged together 1 3 3 IP68 The plug connectors are watertight in...

Page 6: ...30 60 70 We recommend TS4 connector storage and transportation temperature between be 30 and 60 and a relative humidity of less than 70 Storage and transportation at normal temperature must avoid dir...

Page 7: ...85 41A 4 0mm2 12AWG 46A 6 0mm2 10AWG 55A 10 0mm2 8AWG Rated impulse voltage 16KV Ambient temperature range 40 85 Contact resistance 0 5m Application degree Class A Protection class Class Pollution de...

Page 8: ...4 F4 7A000984 6 0 7 2 TS4 M4 7A000985 TS4 F5 7A000992 7 2 8 7 7A001036 TS4 M5 7A000981 TS4 F6 7A000990 10 0 8 7A001037 TS4 M6 7A000991 TS4 F7 7A004375 6 6 7 2 4 0 6 0 12 10 7A001039 7A001036 TS4 M7 7A...

Page 9: ...the cable and ensure that the cross sectional area of the conductor and the OD of the cable are within the range Otherwise it will affect the use and create safety risks 2 O Note 2 The specification...

Page 10: ...TS4 Trina Solar TS4 Connector Installation Manual 10 4 1 2 Negative Connector TS4 M1 TS4 M2 TS4 M3 TS4 M4 TS4 M9 TS4 M5 TS4 M6 TS4 M7 TS4 M8...

Page 11: ...Manual 11 4 2 TS4 Plus TS4 Plus PV connector 4 2 1 Positive Connector TS4 Plus F1 TS4 Plus F2 TS4 Plus F3 4 2 2 Negative Connector TS4 Plus M1 TS4 Plus M2 TS4 Plus M3 5 Installation 5 1 Tools Require...

Page 12: ...12 7A001039 7A001037 P N Jaw Crimping Range 7A001039 Middle 4 0mm2 12AWG Right side 6 0mm2 10AWG 7A001037 Right side 10 0mm2 8AWG 5 1 2 Rivet Plier 7A001038 7A001036 P N Jaw Riveting Range Picture 7A...

Page 13: ...N 7A001040 TS4 Plus P N 7A004541 5 1 4 Tool Box TS4 For TS4 Connector P N Wire Stripper Rivet Plier TS4 Unlocking Spanner Picture 7A001039 Qty 7A001037 Qty 7A001038 Qty 7A001036 Qty 7A001040 Qty 7A001...

Page 14: ...e 2pcs 5 2 Assembly Steps 15 35 For assembling of components we recommend an ambient temperature between 15 35 5 2 1 Stripping L 6 0 5mm Strip the plastic insulating layer of cable L 6 0 5mm Note Plea...

Page 15: ...metal terminal and make sure all the individual strands are in the hole Ensure the coaxially of metal parts and cables Finally press the riveting tool handle all the way and press it to the end to co...

Page 16: ...r Cable spec Connector type 4 4 0mm2 12AWG TS4 F5 F7 F8 TS4 M5 M7 M8 6 6 0mm2 10AWG 8 10 0mm2 8AWG TS4 F6 TS4 M6 IEC62852 Qualified crimping samples must meet IEC 62852 and the following criteria The...

Page 17: ...ull the cable to check whether the metal terminals are firmly engaged Confirm that the negative pin is coaxial with the negative body Note Before inserting the cable and metal terminal into the plasti...

Page 18: ...M7 6 6 7 2mm 0 X 1 0mm 3 0 5 N m TS4 F8 M8 5 6 6 6mm 0 X 1 0mm TS4 F9 M9 6 9 7 5mm 0 X 1 0mm TS4 Plus For TS4 Plus Connector Type Cable OD range Control gap Reference torque TS4 Plus F1 M1 4 7 6 0mm...

Page 19: ...rol value On the contrary it is biased to the upper limit of the control value 6 Connecting and Disconnecting 6 1 Connecting Plug the coupling together until they engage And pull lightly to check corr...

Page 20: ...elow Note Please refer to the detailed instructions on the minimum bend radius specified by the cable manufacturer 7 2 Connection Status 8 Trina Solar Service Point Trina Solar Co Ltd 2 ADD No 2 Tian...

Page 21: ...133 59 39 USA Canada 100 Century Center Suite 501 San Jose CA 95112 1 800 696 7114 NAservice trinasolar com Japan 21F World Trade Center Building 2 4 1 Hamamatsu cho Minatu ku Tokyo 106 6121 81 3 3437...

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