Tridonic SLE G6 Technical Manual Download Page 56

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Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en

Ordering information and sources

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7.3. Partners

7.3.1. Heat sinks

Heat sinks with

to match the module can be obtained from the following manufacturers:

active and passive cooling

BRYTEC AG Brytec GmbH
Vierthalerstrasse 5
AT-5020 Salzburg
T +43 662 87 66 93
F +43 662 87 66 97

[email protected]

Cooliance GmbH
Im Ferning 54
76275 Ettlingen
Germany
Tel: +49 7243 33 29 734
Fax. +49 7243 33 29 735

[email protected]

MechaTronix
4 to 6F, No.308 Ba-De 1st Rd.,
Sinsin district, Kaohsiung City 80050,
Taiwan
Tel: +886-7-2382185
Fax: +886-7-2382187

[email protected]
www.mechatronix-asia.com

Nuventix
Vertrieb Österreich
EBV Distributor
Schonbrunner Straße 297-307
1120 Wien
T +43 1 89152-0
F +43 1 89152-30

www.ebv.com

SUNON European Headquarters
Sales area manager
Direct line: 0033 1 46 15 44 98
Fax: 0033 1 46 15 45 10
Mobile: 0033 6 24 07 50 49

[email protected]

Heat sinks with

can be obtained from the following manufacturers:

active cooling

Francois JAEGLE
NUVENTIX EMEA Sales and Support Director

Summary of Contents for SLE G6

Page 1: ... 3 2 x Ø 5 0 Ø 2 3 Ø 2 1 5 3 5 Ø 3 3 2 x Ø 5 0 Ø 1 9 Ø 1 7 5 3 5 Ø 3 3 2 x Ø 5 0 Ø 2 3 Ø 2 1 5 3 5 Ø 5 0 Ø 2 3 Ø 2 1 5 3 5 Ø 3 3 2 x Ø 5 0 Ø 1 9 Ø 1 7 5 3 5 Ø 5 0 Ø 2 3 Ø 2 1 5 3 5 Ø3 3 2x Ø3 3 2x Ø 8 5 1 3 4 Ø 8 5 Ø LED Module Module SLE G6 Technical Design In Guide ...

Page 2: ...trical connections 25 4 2 Wiring diagrams 28 5 Optical aspects 31 5 1 Colour spectrum 31 5 2 CRI Ra and Ri different colour rendering values 31 5 3 SDCM 32 5 4 Binning 33 5 5 Secondary Optics 33 5 6 Coordinates and tolerances to CIE 1931 33 5 7 Eye safety 34 5 8 Reflector design and beam characteristics 36 6 Thermal aspects 39 6 1 Decrease of luminous flux 39 6 2 Passive and active cooling 44 6 3 ...

Page 3: ...are more true to life and are perceived more intensively Stronger brown tones for example make baked goods appear more crispy and the red of meats is emphasised to greater effect _ SLE ART This new LED module offers the high quality of light that is needed for displaying high value exhibits Unique Tridonic full spectrum technology provides excellent colour rendering The average value for all the p...

Page 4: ...Technical Design in Guide SLE G6 12 2018 2 1 en Introduction c 4 59 Designing the luminaire with respect to thermal and mechanical needs _ ...

Page 5: ...nes standards for the interfaces of the various lighting fixtures and holders This includes the physical dimensions of the lamp base as well as the photometric electrical and thermal behaviour of LED luminaires These standardizing measures help to make products comparable a step that both the manufacturing industry and the consumers benefit from The Zhaga logo verifies compatibility with Zhaga sta...

Page 6: ...r without connection cable _ Modules without housing or connection cable have a certain affix in their name Modules without housing have the affix H in their name _ Modules with housing and have the affix H and T in their name thermal interface material _ Modules with have the affix C in their name connection cable _ Modules without connection cable have the affix R in their name _ Modules without...

Page 7: ...e CRI 80 CRI 90 MacAdam 3 SDCM System efficiency 1 up to 154 lm W Module efficiency up to 180 lm W Energy efficiency class up to A Life time 2 60 000 h Warranty 5 years 1 Values at t 65 C all values apply to tp rated p relating to L70 B50 2 2 3 1 Type code for modules The following type code is used to identify the modules Static White with CRI 80 and CRI 90 _ long life time _ high lm W output _ w...

Page 8: ...ivers LED Drivers are available in different variants PRE EXC Dimming Amplitude Dimming range 100 to 1 100 to 15 DALI V2 DT6 DSI switchDIM corridorFUNCTION V2 ready2mains DC operation supporting EN 50172 DC level fixed DC level adjustable Current adjustment Adjustable Via resistor or plug I NOTICE The exact minimum value depends on the used device and the load For certain devices the minimum value...

Page 9: ...perating current 900mA SLE G6 19mm Operating current 1050mA Dimmable LCA 25W 350 1050mA one4all C PRE 28000665 _ Dimmable Fixed Output LC 17W 250 700mA flexC SC EXC 28000705 _ Fixed Output LC 15W 350mA fixC SC ADV 87500448 _ Fixed Output LC 15W 350mA fixC C SNC 87500565 _ Dimmable LCA 25W 350 1050mA one4all C PRE 28000665 _ Dimmable Fixed Output LC 25W 350 1050mA flexC SC EXC 28000706 _ Fixed Outp...

Page 10: ...LED Drivers LCA 45W 500 1400mA one4all SR PRE Reference LCAI 45W 500 1400mA one4all SR C SC PRE Meaning Dimmable LED Driver Power Output current range Interface Housing form SR Strain Relief C Compact SC Stretch Compact Type The exact type designation of the LED Driver can be found on the label of the LED Driver Dimmable LCAI 55W 900 1750mA ECO C 28000128 _ Fixed Output LC 60W 1400mA fixC C SNC 87...

Page 11: ...ut voltage of the LED Driver also against earth is above 75 V for LES10 LES15 and LES17 50 V an additional isolation between LED module and heat sink is required for example by isolated thermal pads or by a suitable luminaire construction At voltages 60 V an additional protection against direct touch test finger to the light emitting side of the module has to be guaranteed This is typically achiev...

Page 12: ...temperature dependent Refer to the Vf t diagram in the data sheet p I NOTICE To ensure full dimming performance the forward voltage of the LED module at min dim level must be greater than or equal to the min output voltage of the driver Determine the forward voltage of the LED module at lowest dim level _ In case there is no data available for the LED module at lowest dim level take the min forwar...

Page 13: ...ponents luminaire LED module wiring are coordinated and working properly Transient behaviour _ Colour shift _ Connection during operation _ Parasitic capacitance _ Flickering _ Stroboscopic effect video applications _ Dimming behaviour _ Colour change stability _ Luminous flux _ All tolerances _ Entire temperature range _ Different output voltage ranges incl no load _ Entire dimming range _ Short ...

Page 14: ... restriction of the use of certain hazardous substances in electrical and electronic 1 equipment 1 RoHS Restriction of the use of certain hazardous substances Safety Name Description DIN IEC 62031 2008 Safety requirements for LED modules EN 60598 1 2008 und A11 2009 General requirements and tests for luminaires EN 60598 2 2 1996 und A1 1997 Luminaires Part 2 Special requirements Main section 2 Rec...

Page 15: ...equipment and similar electrical devices EN 61000 3 2 2005 A1 2008 und A2 2009 Limit values for harmonic currents equipment input current 16 A per conductor EN 61000 3 3 2005 Limit values for voltage fluctuations and flicker in low voltage systems for equipment with an input current 16 A per conductor that are not subject to any special connection conditions EN 61547 2001 EMC requirements 1 1 EMC ...

Page 16: ...s The device module contains components that are sensitive to electrostatic discharge and may only be installed in the factory and on site if appropriate EOS ESD protection measures have been taken No special measures need be taken for devices modules with enclosed casings contact with the pc board not possible just normal installation practice Please note the requirements set out in the document ...

Page 17: ... irreversible damage CAUTION LED module and the associated housings are crimped together by sleeves Trying to separate LED module and housing will destroy the LED module All warranty and guarantee claims are void if LED module and housing are separated or if the LED module is altered modified or disassembled in any form Sufficient distance to active conducting materials _ Sufficient strain relief ...

Page 18: ...not possible due to the complexity of the topic The following table lists possible contaminants for LED modules the classes of compounds and examples of possible sources The list shows the most commonly used materials but does not claim to be complete If glass or Plexiglas shields are used make sure that pressure is not exerted on the glob top _ Only touch the LED modules at the edges correct left...

Page 19: ...cones _ cutting oils _ degreaser _ adhesives _ ammonia _ amines _ sodium hydroxide _ detergents _ cleaner _ ethers e g glycol _ ketones e g Methylethylketon _ aldehydes e g formaldehyde _ aromatic hydrocarbons e g xylene and toluene _ cleaner _ benzine _ petroleum _ paints and varnishes _ acetate _ acrylates _ aldehydes _ serve _ super glue _ all purpose glue _ screw locking varnish _ coatings _ p...

Page 20: ...es in regards to cementing To avoid damaging the LED modules you must not use any tools or exert any pressure on the electronic components or the encapsulant Cleaning the LED module Make sure that the chemicals used in LED applications are not solvent based condensation crosslinked or acetate crosslinked acetic acid These give rise to reagents e g solvent vapors acetic acid that may damage LED mod...

Page 21: ...ed air at an angle of appr 45 and a distance of 5 cm _ CAUTION Mechanical stress may damage the LED module s bond wires compound or other fragile parts Don t apply mechanical stress onto the LED module while cleaning _ I NOTICE The product s warranty expires in case the LED module was damaged as a result of mechanical stress Moisten cotton pads with isopropyl alcohol make sure that it doesn t get ...

Page 22: ... power of the LEDs among other things For information on the cooling surface required see the appropriate product data sheet _ Adhesive material The carrier material itself plays an important role in selecting the adhesive material The crucial factors are the coefficient of expansion and compatibility with the base material of the LED module board plastic or aluminium This must be checked in the a...

Page 23: ...m 1 Use M3 bolts according to DIN 84 ISO 1207 UNI 6107 Different bolt head heights Image Description Flat Reflector The bolt head height of flat reflectors must not exceed a maximum of 1 3 mm Steep Reflector The bolt head height of steep reflectors can be more than 1 3 mm 3 1 3 Procedure for hand soldering The following describes how a solder joint must be made and checked Tridonic components are ...

Page 24: ...isible Areas of the wire that need to be flexible shall not be tin coated General guidelines and tips Alignment of the cables Figure Alignment of the cables on solder pad LES10 LES15 LES17 soldering points on opposite corners of the solder pad It is recommended that only trained and experienced personnel perform hand soldering tasks _ It is recommended to use a soldering iron with at least 75 W _ ...

Page 25: ...l protection classes are satisfied Luminaires in protection class III also SELV which stands for Safety Extra Low Voltage have such low internal voltages that a shock current would be inconsequential AC voltages with an effective value of up to 35 V AC and direct currents up to 60 V DC are referred to as low voltage _ Protection class II non SELV applies for luminaires with double insulation with ...

Page 26: ... Driver matrix Reinforced insulation between LED module SLE G6 and the luminaire casing e g by means of plastic casing or an additional insulating foil between the luminaire casing and the module _ Reinforced insulation between the LED Driver and luminaire casing e g by means of plastic casing _ Use of double insulated lines _ Protect all electrical contacts against mechanical contact this can typ...

Page 27: ...6 Pin Connection on the LED Driver Design Function earth Screw terminal Power input 230 240 V AC Screw terminal Power input 230 240 V AC Screw terminal DA 1 Control input for DALI switchDIM Screw terminal DA 1 Control input for DALI switchDIM Screw terminal FAN Feed for active cooling Screw terminal FAN Feed for active cooling Screw terminal LED LED module STARK SLE G6 Screw terminal LED LED modul...

Page 28: ...ams 4 2 1 Wiring diagram for switchDIM for Engine SLE G6 The wiring diagram shows the connection between a LED Driver and a LED module SLE G6 and the connection between the LED driver and the power supply The integrated switchDIM function is operated via an appropriate momentary action switch ...

Page 29: ...Aspects c 29 59 4 2 2 Wiring diagram for DALI for Engine SLE G6 The wiring diagram shows the connection between a LED Driver with dimming function and a LED module SLE G6 and the connection between the LED Driver and the power supply and the digital DALI signal ...

Page 30: ...cal Aspects c 30 59 4 2 3 Wiring diagram for ON OFF via mains for Engine SLE G6 The wiring diagram shows the connection between a LED Driver without the dimming function and a LED module SLE G6 and the connection between the LED Driver and the power supply ...

Page 31: ...colour rendering 5 1 1 Colour spectrum at different colour temperatures The diagram shows the normalised intensity in percent over the wavelength in nm at different colour temperatures 3 000 K 4 000 K 5 2 CRI Ra and Ri different colour rendering values The CRI colour rendering index and Ra arithmetic average value are different names for the same thing They are defined as the effect of an illumina...

Page 32: ...lengths and chip performances are used Because of this different phosphor mixtures are needed to achieve the required target coordinates and single Ri values can differ between orders This is not problematic What is decisive for the overall impression of the LED module is its CRI value But if specific single Ri values are required for an application it must be made clear that these values may chan...

Page 33: ...colour temperature and forward voltage If the chips are used without pre selection these differences can be noticable and interfere with the appearance Binning means that the chips and packages are classified according to their colour temperature and forward voltage This leads to groups of chips or packages that fall into a very narrow window of tolerance If LED modules are equipped with such chip...

Page 34: ...olours that are discernible for humans Since the three coordinates sum up to 1 two coordinates are sufficient to define a colour and so one one coordinate is sometimes left out 5 6 2 Colour temperature and Black Body Curve The Black Body Curve within the colour space chromaticity diagram represents the colours that show when a so called black body is slowly heated A black body is an idealised body...

Page 35: ...nsider different requirements Necessary measures RG 0 RG 1 RG 2 RG 3 Indication of risk group in the data sheet of the LED x x x x Indication of risk group on the LED module itself x x Stating at what distance the LED module falls back into risk group 1 x x Positioning of the luminaire so that direct exposure to the light can be prevented x x Labeling the luminiare with the following symbol x x Th...

Page 36: ... thermal output of the luminaire by increasing the height available for the heat sink Using a reflector can guarantee a uniform illumination and that the colours are mixed properly Some reflectors have the option of faceting for the reflector wall Reflector installation SLE G6 and reflector are connected securely via snap on The housing of the SLE G6 has two lateral recesses see image above compat...

Page 37: ...different beam angles I NOTICE To help create customised designs and to carry out optical simulations CAD data and Rayfiles are available for download from the Tridonic website Go to the on the Tridonic homepage produkt page _ Choose the desired product _ Click on CAD RAY slide at bottom of the page _ ...

Page 38: ... lv v 5 8 3 Photometric code Key for photometric code e g 930 369 1st digit 2nd 3rd digit 4th digit 5th digit 6th digit Colour temperature in Kelvin x 100 MacAdam initial MacAdam after 25 of the life time max 6 000 h Luminous flux after 25 of the life time max 6 000 h Code CRI Code Luminous flux 7 70 79 7 70 8 80 89 8 80 9 90 9 90 ...

Page 39: ... two reasons for the limitation of the lifetime data with 60 000 h The LED modules have been tested for 10 000 hours According to LM80 it is possible to make a 6 fold extrapolation The lifetime of the LED modules is by no means limited to 60 000 h But due to the diversity and the rapid generational changes it is not possible to conduct tests over a period of several hundred hours Before the tests ...

Page 40: ... surfaces can be the cause for trapped air When LED module and heat sink are joined together Since air is a thermal insulator trapped air obstructs the heat transfer TIM replaces the trapped air and improves the heat transfer In general I NOTICE Please check the information on the operating temperature and the requirements for cooling in the module data sheets The lower the thermal impedance the b...

Page 41: ...0µm which is a common value for TIMs used in general illumination a moderate torque 0 5nm applied on the screws may lead to a bending of the module resulting in a lateral variation of the thermal resistance As a result of the bending an offset temperature on the module of more than 20 C is possible The same torque applied on a module with a thermal conductive paste as thermal interface material th...

Page 42: ...is necessary to mount the LED module SLE G6 on an appropriate heat sink which do not exceed the Rth value The Rth values can be found in the data sheet of the max respective products The data sheets can be found on the Tridonic website at the following link http www tridonic com com en data sheets asp 6 1 5 tp point ambient temperature and lifetime The temperature at the tp point is crucial for th...

Page 43: ...he calculation of the heat sink information is based on the use of thermally conductive paste with a thermal conductivity of 1 W mK and a thickness of max 50 µm or a thermally conductive adhesive foil with b 50 µmmK W 6 1 6 Requirements for the heat sink Although the operating temperature of the modules is continually monitored during operation and the power is automatically reduced in the event o...

Page 44: ...of the cooling medium The function of a heat sink is to increase the surface area over which the heat can be dissipated This lowers the thermal resistance A passive heat sink works mainly by convection The surrounding air is heated which makes it rise and is replaced by cooler air Heat pipes can be used as an alternative to cooing with fans If space is particularly tight the heat is first conveyed...

Page 45: ...d can be controlled from the active cooling system on the basis of temperature A diaphragm can be used as an alternative to fans to produce 1 active air movements Active heat sinks with fan cooling achieve around six times the performance of passive heat sinks for the same amount of material used Active heat sinks can therefore be made very compact 1 The fan is not controlled by the LED module Ben...

Page 46: ...ONFIGURATOR 6 3 3 Temperature measurement on the module The temperature of the module must be measured at the t t point As c p shown in the drawing of the LES 19 beside the t t point is marked on the c p module The temperature can be measured with a simple temperature probe In actual practice thermocouples e g B B Thermotechnik thermocouple K type have been successfully used for taking measurement...

Page 47: ...ture The ta temperature is the ambient temperature at which the LED module is operated _ tp rated performance temperature The tp rated temperature is the temperature at which the photometric and electrical data are given This is the temperature that the LED module has when it is in operation _ tc max max case temperature Tc max temperature is the max temperature that the LED module is allowed to h...

Page 48: ...housing with or without connection cable _ Modules without housing or connection cable have a certain affix in their name Modules without housing have the affix H in their name _ Modules with housing and have the affix H and T in their name thermal interface material _ Modules with have the affix C in their name connection cable _ Modules without connection cable have the affix R in their name _ M...

Page 49: ...20 pc s 0 001 kg SLE G6 15mm 3000lm 927 R ADV 89602631 2 700 K 90 no 20 pc s 0 001 kg SLE G6 15mm 3000lm 930 R ADV 89602632 3 000 K 90 no 20 pc s 0 001 kg SLE G6 15mm 3000lm 935 R ADV 89602633 3 500 K 90 no 20 pc s 0 001 kg SLE G6 15mm 3000lm 940 R ADV 89602634 4 000 K 90 no 20 pc s 0 001 kg SLE G6 17mm 4000lm 827 R ADV 89602712 2 700 K 80 no 20 pc s 0 001 kg SLE G6 17mm 4000lm 830 R ADV 89602713 ...

Page 50: ...V 89602678 3 500 K 80 no 20 pc s 0 009 kg SLE G6 23mm 6000lm 840 R ADV 89602679 4 000 K 80 no 20 pc s 0 009 kg SLE G6 23mm 6000lm 927 R ADV 89602680 2 700 K 90 no 20 pc s 0 009 kg SLE G6 23mm 6000lm 930 R ADV 89602681 3 000 K 90 no 20 pc s 0 009 kg SLE G6 23mm 6000lm 935 R ADV 89602682 3 500 K 90 no 20 pc s 0 009 kg SLE G6 23mm 6000lm 940 R ADV 89602683 4 000 K 90 no 20 pc s 0 009 kg SLE G6 10mm 1...

Page 51: ... 4 000 K 90 no 20 pc s 0 008 kg SLE G6 23mm 6000lm 830 C ADV 89602692 3 000 K 80 no 20 pc s 0 008 kg SLE G6 23mm 6000lm 835 C ADV 89602693 3 500 K 80 no 20 pc s 0 008 kg SLE G6 23mm 6000lm 840 C ADV 89602694 4 000 K 80 no 20 pc s 0 008 kg SLE G6 23mm 6000lm 930 C ADV 89602695 3 000 K 90 no 20 pc s 0 008 kg SLE G6 23mm 6000lm 935 C ADV 89602696 3 500 K 90 no 20 pc s 0 008 kg SLE G6 23mm 6000lm 940 ...

Page 52: ...7 H ADV 89602659 2 700 K 90 yes 50 pc s 0 007 kg SLE G6 19mm 5000lm 930 H ADV 89602660 3 000 K 90 yes 50 pc s 0 007 kg SLE G6 19mm 5000lm 935 H ADV 89602661 3 500 K 90 yes 50 pc s 0 007 kg SLE G6 19mm 5000lm 940 H ADV 89602662 4 000 K 90 yes 50 pc s 0 007 kg SLE G6 23mm 6000lm 827 H ADV 89602684 2 700 K 80 yes 50 pc s 0 007 kg SLE G6 23mm 6000lm 830 H ADV 89602685 3 000 K 80 yes 50 pc s 0 007 kg S...

Page 53: ...g SLE G6 19mm 5000lm 940 H ADV T 89602675 4 000 K 90 yes 50 pc s 0 007 kg SLE G6 23mm 6000lm 830 H ADV T 89602699 3 000 K 80 yes 50 pc s 0 007 kg SLE G6 23mm 6000lm 840 H ADV T 89602700 4 000 K 80 yes 50 pc s 0 007 kg SLE G6 23mm 6000lm 930 H ADV T 89602701 3 000 K 90 yes 50 pc s 0 007 kg SLE G6 23mm 6000lm 940 H ADV T 89602702 4 000 K 90 yes 50 pc s 0 007 kg ...

Page 54: ...e devices specified here support DALI Device Type 6 and therefore guarantee effective use of Engine SLE G6 Product name Article number DALI MSensor 02 28000896 DALI SC 24034263 DALI MC 86458507 DALI TOUCHPANEL 02 28000022 DALI x e touchPANEL 02 28000005 DALI PS 24033444 DALI USB 24138923 I NOTICE Go to to see the current range of products and the latest software updates www tridonic com ...

Page 55: ...Specially matched operating equipment such as LED Driver amplifiers and sequencers round off the components for a perfect system solution They guarantee ideal operation and maximum efficiency 7 2 1 Luminaire application Engine Downlight Spotlight Linear rectangular Decorative Surface Outdoor street DLE SLE 7 2 2 Luminaire application LED module Downlight Spotlight Linear rectangular Decorative Sur...

Page 56: ...7243 33 29 735 info cooliance eu MechaTronix 4 to 6F No 308 Ba De 1st Rd Sinsin district Kaohsiung City 80050 Taiwan Tel 886 7 2382185 Fax 886 7 2382187 sales mechatronix asia com www mechatronix asia com Nuventix Vertrieb Österreich EBV Distributor Schonbrunner Straße 297 307 1120 Wien T 43 1 89152 0 F 43 1 89152 30 www ebv com SUNON European Headquarters Sales area manager Direct line 0033 1 46 ...

Page 57: ...ranstherm T2022 4 or Transtherm Phase Change for thermal connection between the module and a foil heat sink is available from the following partner BALKHAUSEN Division of Brady GmbH Rudolf Diesel Straße 17 28857 Syke Postfach 1253 28846 Syke T 49 4242 692 0 F 49 4242 692 30 angebot balkhausen de Kunze Folien GmbH Raiffeisenallee 12a D 82041 Oberhaching Tel 49 89 66 66 82 0 Fax 49 89 66 66 82 10 in...

Page 58: ...nd reflector design Reflector solutions and support for reflector design are available from the following partners ALMECO S p A Via della Liberazione 15 Tel 39 02 988963 1 Fax 39 02 988963 99 info it almecogroup com Alux Luxar GmbH Co KG Schneiderstrasse 76 40764 Langenfeld Germany T 49 2173 279 0 sales alux luxar de Jordan Reflektoren GmbH Co KG Schwelmerstrasse 161 171 42389 Wuppertal Germany T ...

Page 59: ...plete list of the global Tridonic sales organisation can be found on the Tridonic homepage at address list 7 3 6 Additional information Go to to find your personal contact at Tridonic www tridonic com Further information and ordering data LED catalogue at menue www tridonic com Services Literature Catalogue _ Data sheets at menue www tridonic com Technical data Data sheets _ Certificates at menue ...

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