background image

 Instruction Manual 

 Mobile thermal drilling 

 

12

 

© Copyright by Flowdrill GmbH  

  Olbrichtstr.18  

  69469 Weinheim 

 

7.  Trouble shooting 

 

Problem

 

Cause

 

Remedy

 

Motor does not start

 

- No mains voltage 
- Rotation direction not selected 
- Switch not clearly positioned 
- Switch or lead faulty 
- Carbon brushes worn (observe flashing 
light!) 

- Check mains voltage  
- Preset rotation direction 
- Have switch or lead replaced 
- Have carbon brushes replaced

 

Motor running, but the spindle 
does not rotate 

- Switch is not clearly positioned 

- Check and correctly set switch position  

Motor stops when drilling 

- Contact pressure too high 
- Electronics switch off automatically 

- Reduce contact pressure 
- Wait a short time, then start again 

Drilling not possible in spite of 
correctly set rotational speed  

- Tool also rotates in the collet  
- Material thicker than permitted 

- Re-clamp tool 
- Replace collet  
- Use thinner material  

Workpiece and/or vice is raised 
when flowtapping  

- Workpiece clamping not sufficient 
- Vice not secured 

- Re-clamp workpiece  
- Secure vice  

Flowtap gets stuck 

- Thermal drill hole not completely 

tapped (material too thick) 

- Bush/bush length too conical  
- Lack of lubrication 

- Fully tap bush 
- Manually unscrew tool  
- Use thinner material  
- Lubricate tool 

Tool holder rotates with left turn 
of the spindle 

- Retaining screw missing or is not firmly 

tightened 

- Tighten or reorder retaining screw  

Drill is pushed upwards out of 
the clamp during drilling 

- Clamping screw not tightened 

-Tighten clamping screw 

The feed is very difficult to 
access without drilling 

- Foreign bodies between the guides 
- The pre-tensioning of the guide is too 

high 

- Remove contaminants (dirt, chips etc.) 
- Re-adjust the guide system in accordance 

with maintenance instructions  

The slide moves downwards on 
its own due to its own weight 

- The pre-tensioning of the guide is too 

low 

- Re-adjust the guide system in accordance 

with maintenance instructions  

Summary of Contents for Flow2go

Page 1: ...Instruction Manual Copyright by Flowdrill GmbH Olbrichtstr 18 69469 Weinheim The flexible system for mobile thermal drilling on site and in the workshop ...

Page 2: ... We are constantly at work searching out a variety of high quality high performance tools to offer at the best prices possible Our commitment to you is that we will not offer cheap junk anywhere on our website You the customer help us to evaluate our products constantly and as soon as an ongoing quality issue is uncovered we will correct it or discontinue that product immediately We hope to earn y...

Page 3: ...nction 5 5 4 Inserting the collet 6 5 5 Inserting the FLOWDRILL tools 6 5 6 Mains connection 6 5 7 Selecting the speed step and presetting the rotational speed 7 5 8 Selecting the rotation direction 7 5 9 Positioning the workpiece 7 5 10 Switching the motor on off 8 5 11 The thermal drilling process 8 5 12 Machining time and drilling intervals 8 5 13 Flowtapping with Flowtap 9 6 Maintenance 10 6 1...

Page 4: ... minutes The user bears sole responsibility for damages due to incorrect use This includes in particular NOTE The use of Flowdrill designs other than the specified Long type The use of Flowdrill tools larger than specified Thermal drilling in materials thicker than permitted for the tool type Thermal drilling at an angle i e not vertical to the component surface Thermal drilling other than from th...

Page 5: ...nstructions for use before starting to work with the machine The hand drill unit supplied is only suitable for thermal drilling in conjunction with the drill base and the customised tool holder To avoid eye injury please wear protective goggles Before any adjustment maintenance or repair the mains plug must be unplugged The tool and drill chuck are very hot after use Please wear gloves to change t...

Page 6: ...resent with a suitable screwdriver to the right N B left hand thread Please refer to the instructions for using the drill for further information Retaining screw with left hand thread The tool holder must be screwed on fully and firmly tightened Then the tool holder must also be re secured from inside with the enclosed short retaining screw Always use only tools and accessories that are in perfect...

Page 7: ...he collar as far as the stop 3 Now hand tighten the clamping screw Should the drill be pushed upwards out of the collar during drilling because of the axial force occurring immediately stop the drilling process and repeat steps 1 3 NOTE Make sure that the surface on which the drill stand is placed is level If necessary the base plate of the drill stand must be fixed firmly to this surface with sui...

Page 8: ...arkierung Marking 2 Now screw both together onto the drill chuck such that the tool shaft can then be inserted with slight suction 5 5 Inserting the FLOWDRILL tools The Flowdrill or Flowtap is inserted with the tool holder already mounted and the screwed cap including collet lightly tightened All tools must be inserted fully as far as the stop Then hand tighten the screwed cap To fully tighten the...

Page 9: ... turn For Flowtapping with right turn tapping holding and screwing out with left turn The presetting switch can only be operated during shutdown R Right turn L Left turn 5 9 Positioning the work piece Please secure the work piece to be machined in the vice firmly horizontally and free of vibration Position the work piece such that you only drill between the jaws of the vice never outside them Posi...

Page 10: ...duce the feed slightly Do not form an excessively flat collar After thermal drilling raise the drill again without delay Depending on the material type thermal drilling requires a different force to be exerted high grade steel hard aluminium soft Drill with a continually increasing pressure You will recognise too high a pressure a From a clearly audible reduction in the drill speed For safety purp...

Page 11: ...rately over the drill hole Position the component and the vice Lubricate the Flowtap well before each use with FTMZ and press lightly into the material The Flowtap rotates automatically Always guide the process when moving in and out by hand If possible the full operating range of the Flowtap should be used Take into account here the maximum possible penetration depth Stop the unit and now change ...

Page 12: ...y cloth and remove adhesions promptly New condition Tool with adhesions Cleaning while rotating with emery cloth 6 2 Flowtap The Flowtap should never be used dry but always in conjunction with special tapping oil e g FTMZ from Flowdrill Make sure the tapping flanks are clean and free of dirt and scratches Clean the Flowtap if necessary with a soft wire brush and or compressed air 6 3 Tool holder a...

Page 13: ...r left hand operation To do this raise the guides to the upper stop and then loosen the cross head screw 7 and remove this together with the washer 18 Completely remove the shaft 6 from the capstan and mount this in the reverse order from the left Items 6 7 18 according to exploded drawing Section 9 6 6 Switches and cables Regularly check switches cables and anti kink protection for damage The cab...

Page 14: ... Replace collet Use thinner material Workpiece and or vice is raised when flowtapping Workpiece clamping not sufficient Vice not secured Re clamp workpiece Secure vice Flowtap gets stuck Thermal drill hole not completely tapped material too thick Bush bush length too conical Lack of lubrication Fully tap bush Manually unscrew tool Use thinner material Lubricate tool Tool holder rotates with left t...

Page 15: ...IN coating lubrication groove Yes 1 15 FTMZ 100 Tapping oil 100ml Yes 1 16 Bristle brush Bristle brush Yes 1 17 Socket spanner Hexagonal head socket spanner SW5 1 18 Box Tool and accessories box 1 19 Packaging Dispatch packaging Non returnable 1 As replacement or in addition the following optional items are available No Article name Description Consumable 1 03 7L000 Flowdrill 3 7 Long for M4 Yes 2...

Page 16: ...lide bearing 2 6 Gear rack shaft 1 7 Lens lowering screw 1 8 Handle rod 3 9 Snap on handle 3 10 Base plate 1 11 Re adjustment screw 4 12 Nut 4 13 Cylindrical head screw 6 14 Cylindrical head screw 1 15 Cylindrical head screw 2 16 Guide rail 1 17 Cylindrical head screw 4 18 Washer 1 19 Spring washer 4 20 Spring washer 1 Total weight 6 3 kg 9 Exploded diagram of the drill base and names ...

Page 17: ...rial or manufacturing faults is rectified free of charge by delivery of a replacement or repair Objections can only be acknowledged if the equipment system is sent undismantled and carriage free to Flowdrill or to the authorised contractual partner No claims for compensation may be derived from this guarantee statement Please fill in the guarantee certificate including all the following details an...

Page 18: ...16 Copyright by Flowdrill GmbH Olbrichtstr 18 69469 Weinheim ...

Reviews: