TriangleTube INSRKIT08 Instructions Manual Download Page 4

INSTINCT NATURAL TO PROPANE CONVERSION INSTRUCTIONS

WARNING

!

Failure to retain the O-ring gasket between the venturi 

and the blower will cause an improper seal resulting 

in a potential risk of a gas leak.  A gas leak can result in 

substantial property damage, serious injury, or death.

WARNING

!

Ensure the correct venturi for the model is installed. 

Natural gas venturis have a white identification label 

and LP venturis have a black label.  Failure to comply 

will affect input rate and combustion of the boiler 

which can result in substantial property damage, 

serious injury, or death.

NOTICE

Do not use adhesive on any gaskets or O-rings during the 

reassembly process.

2.  Using a 10 mm socket and ratchet, reinstall the 

three (3) bolts securing the venturi to the fan 

assembly

3.  Reassemble the gas valve to venturi pipe to the 

gas valve and venturi taking care to ensure that the 

gaskets are seated properly before tightening the 

nut.

4.  Install the venturi interface on the venturi and 

rotate counterclockwise until locked into place.

5.  Install the air inlet elbow then attach the silicone 

tube.

WARNING

!

Failure to properly install the air inlet elbow and attach 

the silicone tube can affect combustion of the boiler 

which can result in substantial property damage, 

serious injury, or death.

6.  Open the manual gas shut off valve to the unit.  

Before placing the boiler back into operation, test 

all gas connections for leaks and repair if leaks are 

found.

WARNING

!

Do not check for gas leaks with an open flame.  Use a 

bubble test.  Failure to test for gas leaks can result in 

substantial property damage, serious injury, or death.

7.  Attach the propane conversion label to the gas 

valve and the propane conversion rating label next 

to the existing rating label

8.  Enter the propane (LP) appliance code from the 

propane rating label supplied in the conversion kit:

1.  Press and hold the UP and DOWN buttons 

together see Fig. 5.

2. 

3. 

Fig. 5:  CTRLMax Navigation Control 

4.  Enter the installer access code “054” by using 

the LEFT and RIGHT buttons to select a digit and 

the UP and DOWN buttons to change the digit.  

Press the center button to enter the access code.

5.  With the CH/DHW Settings icon highlighted, 

press the center button.

6.  Press the DOWN button to highlight the Boiler 

Settings icon then press the center button.

7.  Scroll down to highlight Appliance Setting then 

press the center button.

8.  Enter the propane (LP) appliance code from 

the rating label by using the LEFT and RIGHT 

buttons to select a character and the UP and 

DOWN buttons to change the character.  Press 

the center button to enter the appliance code.

Summary of Contents for INSRKIT08

Page 1: ...llow instructions below can result in severe personal injury or damage if ignored Instructions are for a qualified installer service technician only Read all instructions before proceeding Follow instructions in proper order NOTICE These instructions cover NG to LP conversion for Instinct boilersonly Eachkitissuppliedwithoneventurisuitable for use with that particular boiler model Kit Part Number ...

Page 2: ...e Acoustic Foam NOTICE The acoustic foam is only applicable to the 110 and 155 models The Instinct 199 models do NOT use the additional acoustic foam 1 Cut a 7 length of 3 diameter air inlet piping 2 Insert the 7 pipe into the air inlet adaptor Theacousticfoamshouldbeflushtotheinsideoftheairinlet adapter NOTICE The INSTINCT boiler has a length of acoustic foam already installed in the air inlet ad...

Page 3: ...askets must be reinstalled along with the pipe Use care not to damage the gaskets 4 Using a 10 mm socket and ratchet remove the three 3 bolts securing the venturi to the fan assembly and remove the natural gas venturi from the unit making sure not to damage the blower O ring gasket 4 Install the propane venturi 1 Verify the following when aligning the propane venturi 1 The UP arrow on the plastic ...

Page 4: ...boiler which can result in substantial property damage serious injury or death 6 Open the manual gas shut off valve to the unit Before placing the boiler back into operation test all gas connections for leaks and repair if leaks are found WARNING Do not check for gas leaks with an open flame Use a bubble test Failure to test for gas leaks can result in substantial property damage serious injury or...

Page 5: ...ff CH1 FAN Fig 6 CTRLMax Manual Operation 4 Press the CENTER button while the FAN icon is highlighted to manually fire the burner and power the CH circulator See Fig 6 NOTICE An adequate CH load must be present to dissipate the heat generated during the combustion test If an adequate CH load is not available an indirect water heater can be used to dissipate the heat by creating a DHW call which wi...

Page 6: ...Range 5 7 4 2 O2 Target 4 5 CO Max 200 ppm 10 8 CO2 Low Fire CO2 Range 10 0 11 0 CO2 Target 10 8 10 4 Target values are equivalent to High Fire values ensure CO values measured are less than or equal to High Fire CO measurements O2 Range 5 7 4 2 O2 Target 4 5 5 1 Target values are equivalent to High Fire values ensure O values measured are higher than or equal to High Fire O measurements CO Max 10...

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