TriangleTube INSRKIT08 Instructions Manual Download Page 2

INSTINCT NATURAL TO PROPANE CONVERSION INSTRUCTIONS

1.  Preliminary Instructions:

1.  Verify that the venturi replacement kit is correct for 

the model of boiler. See page 1.

2.  Turn off electrical power supply to the boiler.

3.  Close the manual gas shut off valve to the unit.

4.  Remove  the  front  panel  of  the  Instinct                                               

(Refer to Installation and Maintenance manual).

5.  Using a voltmeter ensure there is no electrical 

power to the boiler by checking for power on the 

boiler’s high voltage terminals L and N.

WARNING

!

ELECTRICAL SHOCK HAZARD

Ensure power to the boiler has been disconnected 

prior to servicing the unit.

2.  Install the Acoustic Foam 

NOTICE

The acoustic foam is only applicable to the 110 and 155 

models. The Instinct 199 models do NOT use the additional 

acoustic foam.

1.  Cut a 7" length of 3" diameter air inlet piping.

2.  Insert the 7" pipe into the air inlet adaptor.       

The acoustic foam should be flush to the inside of the air inlet 

adapter.

NOTICE

The INSTINCT boiler has a length of acoustic foam already 

installed in the air inlet adaptor.  DO NOT remove this

3.  Insert the length of acoustic foam (supplied), 

into the 7" pipe length.

4.  Use either a straight coupling or elbow to 

continue the air inlet installation.  Refer to 

the Vent Supplement for full details on the 

installation of air and vent pipes.

Fig. 1:  Installing the Acoustic Foam (applicable to 110 

and 155 models ONLY)

7" Air Inlet 

Pipe

Acoustic 

Foam

7" Air 

Inlet 

Pipe

Boiler

Air Inlet

Acoustic

Foam

Summary of Contents for INSRKIT08

Page 1: ...llow instructions below can result in severe personal injury or damage if ignored Instructions are for a qualified installer service technician only Read all instructions before proceeding Follow instructions in proper order NOTICE These instructions cover NG to LP conversion for Instinct boilersonly Eachkitissuppliedwithoneventurisuitable for use with that particular boiler model Kit Part Number ...

Page 2: ...e Acoustic Foam NOTICE The acoustic foam is only applicable to the 110 and 155 models The Instinct 199 models do NOT use the additional acoustic foam 1 Cut a 7 length of 3 diameter air inlet piping 2 Insert the 7 pipe into the air inlet adaptor Theacousticfoamshouldbeflushtotheinsideoftheairinlet adapter NOTICE The INSTINCT boiler has a length of acoustic foam already installed in the air inlet ad...

Page 3: ...askets must be reinstalled along with the pipe Use care not to damage the gaskets 4 Using a 10 mm socket and ratchet remove the three 3 bolts securing the venturi to the fan assembly and remove the natural gas venturi from the unit making sure not to damage the blower O ring gasket 4 Install the propane venturi 1 Verify the following when aligning the propane venturi 1 The UP arrow on the plastic ...

Page 4: ...boiler which can result in substantial property damage serious injury or death 6 Open the manual gas shut off valve to the unit Before placing the boiler back into operation test all gas connections for leaks and repair if leaks are found WARNING Do not check for gas leaks with an open flame Use a bubble test Failure to test for gas leaks can result in substantial property damage serious injury or...

Page 5: ...ff CH1 FAN Fig 6 CTRLMax Manual Operation 4 Press the CENTER button while the FAN icon is highlighted to manually fire the burner and power the CH circulator See Fig 6 NOTICE An adequate CH load must be present to dissipate the heat generated during the combustion test If an adequate CH load is not available an indirect water heater can be used to dissipate the heat by creating a DHW call which wi...

Page 6: ...Range 5 7 4 2 O2 Target 4 5 CO Max 200 ppm 10 8 CO2 Low Fire CO2 Range 10 0 11 0 CO2 Target 10 8 10 4 Target values are equivalent to High Fire values ensure CO values measured are less than or equal to High Fire CO measurements O2 Range 5 7 4 2 O2 Target 4 5 5 1 Target values are equivalent to High Fire values ensure O values measured are higher than or equal to High Fire O measurements CO Max 10...

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