Trianco EuroStar Band A Operation Manual Download Page 14

OIL 

 
The  burner  will  only  run  on  kerosene  class  C2  to 
BS 2869.  Failure  to  use  the  correct  oil

—or  use  of  a 

heating oil mixture

—will invalidate the warranty. 

 

Storage tank 

 
The oil storage tank should be large enough to allow for 
an  economic  delivery  schedule.  It  should  be  located  in 
an unobtrusive position that nevertheless provides easy 
access  for deliveries  and  pays  regard  to  safety  issues, 
maintenance and the head of oil required. 
 
The tank should be fitted with weather-protected fill and 
vent connections, a drain-off and an oil level indicator. 
 
Plastic  or  Steel  tanks  may  be  used,  and  must  comply 
with  the  requirements  of  BS 799  Part  5  (Specification 
for Oil Storage Tanks). Steel tanks must be mounted on 
brick  or block piers,  with  a  waterproof  membrane  fitted 
between the piers and tank. 
 

Fire protection 

 
While  it  highly  unlikely  that  a  fire  could  start  from  a 
domestic oil tank, protection is required from a fire that 
may  originate  elsewhere.  The  tank  should  be  at  least 
1.8  metres  from  any  building  and  750mm  from  a  site 
boundary.  Where  it  is  not  feasible  to  adhere  to  these 
limits,  the  building  wall  must  not  have  any  openings 
other  than  those  required  for  ventilation,  and  the  wall 
must have a fire resistance of half an hour extending at 
least 1.8 metres from any part of the tank. 
 
Alternatively,  a  non-combustible  radiation  barrier

meeting  the  requirements  of  BS  5410  Part  1

—can  be 

fitted.  This  applies  to  tanks  of  up  to  3,500  litres 
capacity. 
 
Fire  protection  must  be  provided  to  the  eaves  if  less 
than 1.8 metres from the top of the tank. Cladding must 
extend  at  least  300  beyond  the  tank

—which  must  be 

mounted on a non-combustible base. 
 

Pollution protection 

 
The tank must be bunded (double-walled) if: 
 

 

The tank is less than 10 metres from a stream. 

 

 

The tank is less than 50 metres from a well, spring, 
or other source of drinking water. 

 

 

The tank cannot be seen from the point of delivery. 

 

 

There  is  a  risk  of  oil  reaching  a  manhole  cover  or 
drain in the event of a leak. 

 

 

The tank capacity exceeds 2,500 litres. 

 

 

 

Supply 

 
A long-life flexible oil hose is supplied with the boiler. A 
filter and shut-off valve are also required. These should 
be fitted in the positions shown on 

figs 10

11

 and 

12

 
All oil line joints must be completely sealed and the total 
pipe  run  should  be  thoroughly  flushed  before 
connection  is  made  to  the  burner. 

DO  NOT

  use 

soldered joints in the oil line. 
 
A  remote-operated  fire  valve  must  be  fitted  in  the  oil 
supply line, externally to the premises, with the sensing 
phial  located  at a  point  within  the  boiler casings above 
the burner. 
 

Single-pipe oil supplies

 (

fig 10

 
Where the lowermost part of the tank is above the level 
of  the  oil  pump  on  the  burner,  a  single-pipe  gravity 
system  can  be  used.  The  supply  pipe  should  be 
connected  to  the  suction  port  on  the  burner  pump  via 
the flexible hose (supplied). 
 

Two-pipe oil supplies

 (

fig 11

 
Where the lowermost part of the tank is below the level 
of  the  burner,  a  two-pipe  suction  lift  is  necessary.  A 
second flexible hose will be required, and the oil pump 
must  first  be  converted  for  use.  See  the  burner  leaflet 
for details. 
 
A  spring-loaded  non-return  valve  must  be  fitted  in  the 
suction  line  to  prevent  the  back-flow  of  oil  when  the 
burner  is  not  running.  No  valves  are  to  be  fitted  to  the 
return line. 
 
The  pump  suction  must  not  exceed  0.4  bar,  as 
dissolved  gas  may  be  released  from  the  oil,  affecting 
combustion. The return pipe must end at the same level 
as the suction outlet to prevent loss of prime. The tank 
outlet should be approximately 75mm above the bottom 
of  the  tank  to  prevent  the  drawing  off  of  sediment  and 
water when the oil begins to run low. 
 

Single pipe oil supplies with a de-aerator

 (

fig 12

 
Where  a  two-pipe  suction  lift  is  required,  but  it  is  not 
feasible  to  fit  a  return  pipe,  an  oil  de-aerator  can  be 
used.  The  burner  should  be  piped

—and  the  pump 

converted

—as  for  a  two-pipe  system,  up  to  the  de-

aerator, at which point a single pipe can be taken to the 
storage  tank.  The  de-aerator  should  be  fitted  as  close 
to  the  boiler  as  possible

—though  externally  to  the 

premises

—at a height no lower than the oil pump. 

 
A non-return valve is not required. 
 

 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for EuroStar Band A

Page 1: ...29 36kW For Balanced or Conventional Flue OPERATION INSTALLATION COMMISSIONING SERVICING INSTRUCTIONS Please read these instructions carefully before installing commissioning and using this appliance...

Page 2: ...other exposed areas When disposing of materials limit dust and the risk of inhalation by using a water spray Ensure materials are securely wrapped Seek urgent medical attention if inhaled or ingested...

Page 3: ...cations 9 Installation 10 Regulations Health Safety 10 Siting 10 Ventilation 10 11 System design 12 Electrical supply wiring diagram 12 Condensing system 13 Oil 14 Storage protection 14 Supply 14 15 F...

Page 4: ...ntrol thermostat fig 1 allows selection of water temperatures at five positions between 55 C and 82 C Where a cylinder thermostat is also fitted to the system ensure that the boiler thermostat is set...

Page 5: ...pe adversely affecting the operation of the burner and potentially reducing the life expectancy of the oil pump After an oil delivery allow half an hour for the oil to settle in the tank before using...

Page 6: ...arty will not be accepted unless authorised in advance by TR Engineering Ltd Technical Assistance A team of trained technical advisors is available to discuss any problem with the appliance In many ca...

Page 7: ...TR Engineering balanced flue kit it becomes a room sealed appliance These kits allow the boiler to be installed in a wide variety of site conditions The balanced flue is available in horizontal high...

Page 8: ...FIG 3 FIG 4 15 26 29 36 A 460 460 B 854 895 C 597 672 D 355 404 E 603 660 F 693 761 G 743 821 H 16 16 J 60 60 K 37 37 L 197 198 M 85 85 N 71 71 P 231 231...

Page 9: ...22mm compression Conventional Flue Socket 4 100mm Maximum Operating Pressure 3 bar 43 5 psi Test Pressure 4 5 bar 65 3 psi Starting Current 3 5 amp Running Current 0 77 amp Control Thermostat Adjusta...

Page 10: ...le base that is capable of supporting the installed weight of the boiler including its water content Sound levels While the low sound level of the boiler makes it suitable for utility room or kitchen...

Page 11: ...FIG 5 Conventional Flue FIG 6 Balanced Flue...

Page 12: ...etween 20 C and 30 C Electrical supply All electrical wiring must be carried out by a qualified electrician in accordance with current IEE Regulations and any local regulations that apply The boiler m...

Page 13: ...rom the boiler on a minimum fall of 1 20 fig 9 Insulate any external pipework to prevent the condensate from freezing DO NOT use copper pipework for the condensate drain If the boiler is installed bel...

Page 14: ...of a leak The tank capacity exceeds 2 500 litres Supply A long life flexible oil hose is supplied with the boiler A filter and shut off valve are also required These should be fitted in the positions...

Page 15: ...0 0 5 1 0 1 5 2 0 3 0 3 5 8mm ID Supply Maximum Run Metres 35 30 25 20 15 8 6 10mm ID Supply 100 100 100 90 70 30 20 FIG 10 Lift H 0 5 1 0 1 5 2 0 8mm ID Supply Maximum Run Metres 10 20 40 60 10mm ID...

Page 16: ...ffected by high wind conditions as the wind pressures are applied equally to both the air intake and flue gas discharge sections creating the balanced condition Balanced flue condensing boilers are al...

Page 17: ...rnal corner 300 600 N From a vertical structure to one side 750 G Above ground or balcony level 300 600 O Above a vertical structure less than 750mm to one side 600 Scotland P From a ridge terminal to...

Page 18: ...e heat exchanger and secure in position using the four nuts previously removed Adjust the terminal length as required ensuring a minimum distance of 140mm is kept from the end of the terminal to the e...

Page 19: ...Model Dim A 15 20 746mm 20 26 746mm 29 36 794mm Model Dim A 15 20 746mm 20 26 746mm 29 36 794mm 2334 600mm Horizontal Balanced Flue Kit 2335 1000mm Horizontal Balanced Flue Kit FIG 17 FIG 18...

Page 20: ...suring a minimum distance of 140mm is kept from the end of the terminal to the external face of the wall Seal the outer horizontal sections together with a suitable material See figs 21 22 for allowab...

Page 21: ...ion 222820 1 5 Spigot Sealing Plate 222825 1 6 Spigot 222819 1 7 Sealing Plate Gasket 223198 1 8 Flue Sealing Plate 223191 1 9 O Ring Seal 221647 2 Item Description Part No Kit 2355 Part No Kit 2356 Q...

Page 22: ...600mm Horizontal Balanced Flue kit Model A B 15 20 1892 1038 20 26 1892 1038 29 36 1940 1046 2357 High Level Adaptor Kit used with 2356 1000mm Horizontal Balanced Flue Kit Model A B 15 20 1892 1038 20...

Page 23: ...us sections in the same manner Note Both instances of item 7 can be discarded if they are not required Of the main flue lengths only 6 8 are mandatory Fit the terminal extension 9 over the preceding f...

Page 24: ...Spigot Sealing Plate 222825 1 5 O Ring Seal 221647 6 6 Flue Lower Section 222820 1 7 Flue Middle Section 222829 2 8 Flue Top Section 222877 1 9 Terminal Lower Section 222880 1 10 Terminal 222850 1 11...

Page 25: ...ed sections Longer runs can be achieved by purchasing additional sections of pipe Permanent obstructions may be avoided by the use of 45 elbows See page 26 for details A B C Min Max 15 20 4600 1390 37...

Page 26: ...0mm each to the calculation The 90 bend in the vertical balanced flue kit contributes 1000mm The 45 elbows can be used to offset the vertical sections of flue on both the high level and vertical flue...

Page 27: ...e oil and electrical supplies If the boiler is not going to be run during freezing conditions the system should be drained of water Handing over After completing the boiler installation the engineer s...

Page 28: ...er emerges from the drainage pipe Replace the baffle strips ensuring each is firmly pushed into the flue ways See figs 28 29 Burner and combustion chamber Ensure the electrical supply is switched off...

Page 29: ...below The use of a tool may be required to lift the third baffle 3 from the combustion chamber Insert a screwdriver or similar into the lifting hole in the centre of the baffle and raise above the li...

Page 30: ...will result in incorrect combustion and may Invalidate the appliance warranty Secondary Baffles Correct placement of the secondary baffles is crucial to the boiler s efficient operation Turn the baffl...

Page 31: ...ulty photocell or photocell not seeing flame Clean photocell check for damage ensure it is fully inserted replace as necessary Low oil pressure Check pump pressure and adjust Morning start lock out Fa...

Page 32: ...FIG 30 Burner Fault Finding Logic Chart...

Page 33: ...ottom baffle 1 224608 1 224729 1 16 Condensing unit spiral baffle 1 224589 18 224589 13 16 Condensing unit blade baffle 1 224735 5 17 Combustion chamber access cover 224670 1 224690 1 18 Access cover...

Page 34: ...FIG 31 Boiler Assembly...

Page 35: ...The following information should be provided upon installation of the appliance for householder reference Installation Engineer Company Company Address Company Tel No...

Page 36: ...strations contained within are vested in TR Engineering Ltd And neither the brochure or any part thereof may be reproduced without prior written consent TR Engineering s policy is one of continuous re...

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