FIG. 5 Conventional Flue
FIG. 6 Balanced Flue
Page 1: ...29 36kW For Balanced or Conventional Flue OPERATION INSTALLATION COMMISSIONING SERVICING INSTRUCTIONS Please read these instructions carefully before installing commissioning and using this appliance...
Page 2: ...other exposed areas When disposing of materials limit dust and the risk of inhalation by using a water spray Ensure materials are securely wrapped Seek urgent medical attention if inhaled or ingested...
Page 3: ...cations 9 Installation 10 Regulations Health Safety 10 Siting 10 Ventilation 10 11 System design 12 Electrical supply wiring diagram 12 Condensing system 13 Oil 14 Storage protection 14 Supply 14 15 F...
Page 4: ...ntrol thermostat fig 1 allows selection of water temperatures at five positions between 55 C and 82 C Where a cylinder thermostat is also fitted to the system ensure that the boiler thermostat is set...
Page 5: ...pe adversely affecting the operation of the burner and potentially reducing the life expectancy of the oil pump After an oil delivery allow half an hour for the oil to settle in the tank before using...
Page 6: ...arty will not be accepted unless authorised in advance by TR Engineering Ltd Technical Assistance A team of trained technical advisors is available to discuss any problem with the appliance In many ca...
Page 7: ...TR Engineering balanced flue kit it becomes a room sealed appliance These kits allow the boiler to be installed in a wide variety of site conditions The balanced flue is available in horizontal high...
Page 8: ...FIG 3 FIG 4 15 26 29 36 A 460 460 B 854 895 C 597 672 D 355 404 E 603 660 F 693 761 G 743 821 H 16 16 J 60 60 K 37 37 L 197 198 M 85 85 N 71 71 P 231 231...
Page 9: ...22mm compression Conventional Flue Socket 4 100mm Maximum Operating Pressure 3 bar 43 5 psi Test Pressure 4 5 bar 65 3 psi Starting Current 3 5 amp Running Current 0 77 amp Control Thermostat Adjusta...
Page 10: ...le base that is capable of supporting the installed weight of the boiler including its water content Sound levels While the low sound level of the boiler makes it suitable for utility room or kitchen...
Page 11: ...FIG 5 Conventional Flue FIG 6 Balanced Flue...
Page 12: ...etween 20 C and 30 C Electrical supply All electrical wiring must be carried out by a qualified electrician in accordance with current IEE Regulations and any local regulations that apply The boiler m...
Page 13: ...rom the boiler on a minimum fall of 1 20 fig 9 Insulate any external pipework to prevent the condensate from freezing DO NOT use copper pipework for the condensate drain If the boiler is installed bel...
Page 14: ...of a leak The tank capacity exceeds 2 500 litres Supply A long life flexible oil hose is supplied with the boiler A filter and shut off valve are also required These should be fitted in the positions...
Page 15: ...0 0 5 1 0 1 5 2 0 3 0 3 5 8mm ID Supply Maximum Run Metres 35 30 25 20 15 8 6 10mm ID Supply 100 100 100 90 70 30 20 FIG 10 Lift H 0 5 1 0 1 5 2 0 8mm ID Supply Maximum Run Metres 10 20 40 60 10mm ID...
Page 16: ...ffected by high wind conditions as the wind pressures are applied equally to both the air intake and flue gas discharge sections creating the balanced condition Balanced flue condensing boilers are al...
Page 17: ...rnal corner 300 600 N From a vertical structure to one side 750 G Above ground or balcony level 300 600 O Above a vertical structure less than 750mm to one side 600 Scotland P From a ridge terminal to...
Page 18: ...e heat exchanger and secure in position using the four nuts previously removed Adjust the terminal length as required ensuring a minimum distance of 140mm is kept from the end of the terminal to the e...
Page 19: ...Model Dim A 15 20 746mm 20 26 746mm 29 36 794mm Model Dim A 15 20 746mm 20 26 746mm 29 36 794mm 2334 600mm Horizontal Balanced Flue Kit 2335 1000mm Horizontal Balanced Flue Kit FIG 17 FIG 18...
Page 20: ...suring a minimum distance of 140mm is kept from the end of the terminal to the external face of the wall Seal the outer horizontal sections together with a suitable material See figs 21 22 for allowab...
Page 21: ...ion 222820 1 5 Spigot Sealing Plate 222825 1 6 Spigot 222819 1 7 Sealing Plate Gasket 223198 1 8 Flue Sealing Plate 223191 1 9 O Ring Seal 221647 2 Item Description Part No Kit 2355 Part No Kit 2356 Q...
Page 22: ...600mm Horizontal Balanced Flue kit Model A B 15 20 1892 1038 20 26 1892 1038 29 36 1940 1046 2357 High Level Adaptor Kit used with 2356 1000mm Horizontal Balanced Flue Kit Model A B 15 20 1892 1038 20...
Page 23: ...us sections in the same manner Note Both instances of item 7 can be discarded if they are not required Of the main flue lengths only 6 8 are mandatory Fit the terminal extension 9 over the preceding f...
Page 24: ...Spigot Sealing Plate 222825 1 5 O Ring Seal 221647 6 6 Flue Lower Section 222820 1 7 Flue Middle Section 222829 2 8 Flue Top Section 222877 1 9 Terminal Lower Section 222880 1 10 Terminal 222850 1 11...
Page 25: ...ed sections Longer runs can be achieved by purchasing additional sections of pipe Permanent obstructions may be avoided by the use of 45 elbows See page 26 for details A B C Min Max 15 20 4600 1390 37...
Page 26: ...0mm each to the calculation The 90 bend in the vertical balanced flue kit contributes 1000mm The 45 elbows can be used to offset the vertical sections of flue on both the high level and vertical flue...
Page 27: ...e oil and electrical supplies If the boiler is not going to be run during freezing conditions the system should be drained of water Handing over After completing the boiler installation the engineer s...
Page 28: ...er emerges from the drainage pipe Replace the baffle strips ensuring each is firmly pushed into the flue ways See figs 28 29 Burner and combustion chamber Ensure the electrical supply is switched off...
Page 29: ...below The use of a tool may be required to lift the third baffle 3 from the combustion chamber Insert a screwdriver or similar into the lifting hole in the centre of the baffle and raise above the li...
Page 30: ...will result in incorrect combustion and may Invalidate the appliance warranty Secondary Baffles Correct placement of the secondary baffles is crucial to the boiler s efficient operation Turn the baffl...
Page 31: ...ulty photocell or photocell not seeing flame Clean photocell check for damage ensure it is fully inserted replace as necessary Low oil pressure Check pump pressure and adjust Morning start lock out Fa...
Page 32: ...FIG 30 Burner Fault Finding Logic Chart...
Page 33: ...ottom baffle 1 224608 1 224729 1 16 Condensing unit spiral baffle 1 224589 18 224589 13 16 Condensing unit blade baffle 1 224735 5 17 Combustion chamber access cover 224670 1 224690 1 18 Access cover...
Page 34: ...FIG 31 Boiler Assembly...
Page 35: ...The following information should be provided upon installation of the appliance for householder reference Installation Engineer Company Company Address Company Tel No...
Page 36: ...strations contained within are vested in TR Engineering Ltd And neither the brochure or any part thereof may be reproduced without prior written consent TR Engineering s policy is one of continuous re...
