Trianco Contractor WM 70 User, Installation, Commissioning & Servicing Instructions Download Page 18

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Commissioning must be carried out by
an OFTEC trained and registered engineer.

It is the responsibility of the installer to
ensure the boiler is properly commis-
sioned, failure to do so will make the
boiler’s guarantee and any extended
warranty null and void.

Although all burners are factory tested
before despatch, they will usually need
further air adjustment to achieve the
readings indicated in ‘Burner details’
because of site variations in flue draught
and back pressure.

Procedure

1. Switch off electrical supply to the 

boiler.

2. Ensure boiler is full of water and all 

valves are open.

3. Remove flue-cover and check that 

flue-baffles are correctly positioned 

4. Disconnect oil hose from burner, 

open shut-off valve and run off a 

8. SERVICING

7. COMMISSIONING

quantity of oil into a container to 
check for a clean air free supply then
reconnect hose.  (This applies to 
single pipe gravity system only).

5. Check that the time-switch (if fitted)

is in the ON position and room and 
boiler thermostats are calling for 
heat.

6. Switch on electrical supply and the 

burner should start.

Note:

The burner may lock-out on 

first firing due to air in the pump. If 
this happens, wait about a minute 
before pressing reset button to 
restart burner.  If a further lock-out 
occurs, the air should be bled from
the pump pressure gauge connection.

7. Start and stop the burner two or 

three times until the flame cuts off 
sharply - this indicates any 
remaining air has been dispersed.

8. Allow the burner to run for about 15

minutes, then take a CO2  reading 

through the sampling hole in flue-
cover.  Compare the reading with 
that given under ‘Burner Settings’ 
and adjust the air setting if necessary
to achieve the required CO2%.  
Also, check the smoke and flue gas 
temperature.

Handing Over

After completing the boiler installation,
the installer should make a thorough
check of the system to ensure it is com-
pletely satisfactory and demonstrate to
the user the operation of the boiler and
any system controls.

All instructions should be handed to the
user for retention and advice regarding
the need for annual servicing.

IMPORTANT: ISOLATE 
ELECTRICAL SUPPLY TO THE
BOILER BEFORE SERVICING

To maintain the boiler’s high thermal 
efficiency and reliable operation, it should
be serviced annually by an OFTEC trained
and registered engineer. Electrical work
should be carried out by a qualified
engineer.

If the boiler is used to provide central
heating and hot water all year round,
the best time for its annual service is
just before the start of the heating season.

Where the boiler is shut down for the
summer months, the service should be
carried out as soon as possible after the
end of the heating season.

Oil tank

Open tank drain-cock to draw off any
accumulated water and sludge.

Line filters

Turn off oil supply and remove filter
bowl.  Wash filter element clean with
kerosene.

Servicing the Boiler

(Burner removed)

1. Remove the flue cover and lift out 

the flue baffles (see diagram)

2. Brush all deposits from flue baffles 

and internal surfaces of the boiler.

3. Remove flue deposits from the com

bustion chamber floor using vacuum 
cleaner.

4. Replace flue baffles in correct 

arrangement. Re-fit flue cover and 
fully tighten wing-nuts to make a gas
tight seal.

5. Refit burner to boiler, connect 

flexible air hose.

6. Turn on oil supply, switch on 

electricity and burner should fire.

7. Finally check the combustion readings

with those given under ‘Burner 
Settings’ and make any air or 
pressure adjustments as necessary.

Burner Service Plate

A plate is supplied with this boiler for
supporting the burner during servicing.
The plate is to be bolted to the front
face of the boiler using the 2 studs pro-
vided. After servicing remove the plate
and store inside casing.

Summary of Contents for Contractor WM 70

Page 1: ...d Copyright in this brochure and the drawings or illustrations contained in it is vested in Trianco Limited and neither the brochure or any part thereof may be reproduced without prior written consent...

Page 2: ...ANCO To be retained by householder USER INSTALLATION COMMISSIONING SERVICING INSTRUCTIONS Contractor WM 70 OIL FIRED CENTRAL HEATING BOILERS FOR BALANCED OR CONVENTIONAL FLUE BED 92 42 EEC EMC 89 336...

Page 3: ...isposable gloves face masks and eye protection After handling wash hands and other exposed parts When disposing reduce dust with water spray ensure parts are securely wrapped GLUES SEALANTS PAINT Glue...

Page 4: ...to boiler 5 OIL SUPPLY 9 Oil storage tank Steel and Plastic 9 Oil supply line 9 Single pipe oil supply 10 Two pipe oil supply 11 Oil De aerator Single pipe supply 12 6 ELECTRICAL 13 7 COMMISSIONING 1...

Page 5: ...nsure the system is full of water there is sufficient oil in the storage tank and all valves are open CheckthattheTimeswitch Programmer if fitted is ON and the room thermostat is calling for heat Set...

Page 6: ...er it is essential that the oil burner is initially commissioned by an OFTEC trained and registered engineer and an annual service is given thereafter Notes ELECTRICAL SAFETY CHECKS SHOULD BE CARRIED...

Page 7: ...UPPORT Tel 0114 257 2300 Fax 0114 257 2338 Hours of business Monday to Thursday 8 30am 4 45pm Friday 8 30am 2 30pm 3 1 2 3 TRIANCO CUSTOMER AFTER SALES SERVICE INFORMATION NOTE Burner nozzle is guaran...

Page 8: ...d with the boiler The matched pressure jet burner which is exceptionally quiet in operation ensures clean and efficient combustion with low NOx emissions As the Trianco balanced flue boiler is a truly...

Page 9: ...om pallet In the interest of safety the boiler should be commissioned by an OFTEC trained and registered engineer A useful guide to Safe Working Practices for Oil Firing Technicians is published by OF...

Page 10: ...ld be positioned so as to avoid products of combustion entering the building Note 2 If the terminal is less than 2 metres above the ground level balcony or place to which any person has access the ter...

Page 11: ...pth of wall remove and cut to size b Slide plastic tube back through wall position air vent on outside wall mark mounting holes and drill Insert plastic wall plugs and screw air vent in position make...

Page 12: ...kness Flue Terminal Gasket Flue Box Cover and Gasket Flue Box Flue Box Gasket Boiler Body Flexible Hose Burner Jubilee Clips Connection Plate Wall Plate Flue Terminal Air Vent Plastic Tube 18 450 mm 8...

Page 13: ...fire valve must be fitted in the oil line outside the building with its sensing phial positioned within the boiler casing below the control panel A clip is provided for retaining the phial All oil li...

Page 14: ...UPPLY INSTALLATION H METRES 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 PIPE 6mm ID 10 21 31 41 52 62 73 83 PIPE 8mmID 33 66 98 100 100 100 100 100 MAXIMUM OIL SUPPLY LINE LENGTH L MAXIMUM LENGTH METRES TRIANCO C...

Page 15: ...METRES 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 PIPE 6mm ID 48 42 36 30 24 18 11 5 PIPE 8mmID 100 100 100 94 75 55 36 16 PIPE 10MM ID 100 100 100 100 100 100 88 40 MAXIMUM OIL SUPPLY LINE LENGTH L MAXIMUM LENG...

Page 16: ...12 DE AERATOR OIL SUPPLY INSTALLATION TRIANCO CONTRACTOR WM BOILER...

Page 17: ...RICAL Control Box Installation Electricity Supply 230V Single Phase 50Hz All wiring to supply and all system com ponents external to the boiler must comply with the latest edition BS 7671 IEE Wiring R...

Page 18: ...completing the boiler installation the installer should make a thorough check of the system to ensure it is com pletely satisfactory and demonstrate to the user the operation of the boiler and any sy...

Page 19: ...ng great care not to damage the electrodes see Diag 6 Fit a new nozzle of the same specification taking the same care 7 Check the position of the electrodes after replacing the nozzle to ensure they h...

Page 20: ...BFP 11R3 pump to a one pipe system fit the small horse shoe washer behind the third fixing screw and fit the return port plug This allows oil to circulate around the pump on one pipe installations TW...

Page 21: ...SS 221312 13 COVER 221310 14 FAN HOUSING 221313 15 AIR DAMPER 221314 16 AIR CONVEYOR 221315 17 GASKET 221316 18 COVER AIR INLET 221317 19 CONTROL BOX BASE SATRONIC TF 830 3 207628 20 CONTROL BOX SATRO...

Page 22: ...13 14 16 MINOR 1 EUROSTAR 50 65 MINOR 1 EUROSTAR 50 70 Wall 12 21 11 8 10 9 20 19 7 37 15 18 22 1 2 38 3 5 6 4 33 27 31 35 30 34 29 28 17 18 MINOR 1 Contractor WM70 Two Pipe System...

Page 23: ...fully plugged in Air trapped in pump Bleed off air through pressure gauge tapping Solenoid valve faulty Check coil for continuity and replace if faulty Nozzle blocked Replace nozzle with one of same...

Page 24: ...e system Low voltage Check with local Electricity Board Combustion readings incorrect Check combustion under normal running conditions and compare readings with those given on page 16 Oil level in tan...

Page 25: ...lue Terminal Gasket 211053 1 6 Flexible Hose 211063 1 7 Jubilee Clip 95256 2 8 Hose Connection Plate 211050 1 9 Plastic Tube 211064 1 10 Gasket 211052 1 11 Air Vent 211065 1 12 M6 Nut 94217 8 13 Wood...

Page 26: ...tom Baffle 208324 1 7 Compression Nut 99369 2 8 Olive 22mm 99370 2 9 Flexible Oil Line not shown 208351 2 10 Wall Mounting Bracket Assembly 208327 1 11 Casing Support Bracket 208336 1 12 Burner Suppor...

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