Trianco Contractor WM 70 User, Installation, Commissioning & Servicing Instructions Download Page 13

9

5. OIL SUPPLY

Two pipe oil supply 

Where the bottom of the oil storage
tank is below the burner, a two pipe
suction lift system is necessary.  

Burners are supplied set for use on 2
pipe systems.

A spring loaded non- return valve must
be fitted in the suction line to stop the
oil running back to the tank.  
A filter, shut-off valve and fire valve
must also be fitted in the line.

No valves are permitted in the return
line which must remain unobstructed at
all times.

Notes:

(1) The pump suction should not 

exceed 0.4  bar, otherwise dissolved 
gas will be released from the oil to
affect combustion.

(2) The return pipe must end at the 

same level as the suction outlet to 
prevent loss of prime.

(3) The outlet from the tank should be 

approximately 75mm (3 in) above 
the bottom to prevent sediment and
water being drawn into the supply 
pipe.

Oil De-aerator -

Single pipe oil supply 

Where a two pipe suction lift system is
required, but the return pipe is too long,
or impractical to run, an Oil De-aerator
can be used.  The burner is piped as for
a two pipe system up to the Oil De-aer-
ator but only a single pipe is required to
be run back to the oil storage tank.  
A non-return valve is not required with
this system. The pump must be set up as
for a two pipe system.

The Oil De-aerator should be fitted close
to the boiler and outside the dwelling. It
is available from most Builders Merchants
and some Oil Tank manufacturers (see
page 12). 

a)  They do not need pier supports and 

can be mounted directly on any flat 
surface giving uniform support for 
the tank base.

(b) They do not corrode and therefore 

never need painting.

(c)  They are easier to handle because 

of their lower weight.

Plastic tanks should be fitted with similar
components to those used with steel
tanks.

Oil supply line

A long life flexible oil hose is supplied
with the boiler, a filter and shut-off valve
are required.  These should be fitted as
shown in pages 10 and 11.

The oil shut-off valve should be fitted as
close to the burner as practicable to
enable the burner to be disconnected
without undue loss of oil.  The filter
must be connected in the oil supply pipe
and positioned either inside or outside
the building.

Fire Valve

A fire-valve must be fitted in the oil line
outside the building with its sensing
phial positioned within the boiler casing
below the control panel.  A clip is provided
for retaining the phial.

All oil line joints must be completely
sealed and the total pipe run thoroughly
flushed out before connecting to the
burner.  No soldered joints are permitted
in the oil line.

The oil line can be fed into the back of
the boiler base tray or through the holes
at the side.

Single pipe oil supply 

When, the bottom of the oil supply tank
is above the burner, a single pipe gravity
system can be used.  The oil supply pipe
must be connected to the suction port
on the burner pump via the flexible
hose. The return port must be blanked
off with plug supplied and by-pass washer
fitted (see ref. page 16).

Oil

The oil burner is factory set to burn 28
sec. Kerosene.

Note: 
Only Kerosene is permitted for low level
flue discharge.

Oil Storage Tanks

Size and Location of Tank

The tank should be large enough to
allow for economic deliveries and be
located in the most unobtrusive position,
having regard to the need for safety, filling,
maintenance (if steel tank) and the head
of oil required.

Whilst it is highly unlikely that a fire
could start from a domestic oil tank, it
does however need to be protected
from a fire that may originate in a nearby
building. Therefore the tank should not
be located nearer than 1.8 metres from
a building, nor closer than 760mm from
a site boundary.  Where a tank has to be
less than 1.8 metres, the building wall
must not have any openings other than
small ventilation openings.  The wall
shall have a half hour resistance to an
internal fire and extend 1.8 metres from
any part of the tank.

Alternatively, a non-combustible radia-
tion barrier must be provided which
meets the requirements of BS 5410 
Part 1:  This standard applies to tanks
up to a capacity of 3,400 litres which is
deemed the maximum size for a single
family dwelling.

Steel Tanks

Steel tanks should comply with the
requirements BS 799, Pt. 5: 1987 and
mounted on brick or block piers with a
waterproof membrane between the
piers and tank. (See pages 10 and 11).

The tank should be fitted with fill and
vent connections (weather protected), a
drain-off cock, shut-off valve and an oil
level indicator.

Plastic Tanks

Polyethylene tanks are now widely used
because of their advantages over tradi-
tional steel tanks:

Summary of Contents for Contractor WM 70

Page 1: ...d Copyright in this brochure and the drawings or illustrations contained in it is vested in Trianco Limited and neither the brochure or any part thereof may be reproduced without prior written consent...

Page 2: ...ANCO To be retained by householder USER INSTALLATION COMMISSIONING SERVICING INSTRUCTIONS Contractor WM 70 OIL FIRED CENTRAL HEATING BOILERS FOR BALANCED OR CONVENTIONAL FLUE BED 92 42 EEC EMC 89 336...

Page 3: ...isposable gloves face masks and eye protection After handling wash hands and other exposed parts When disposing reduce dust with water spray ensure parts are securely wrapped GLUES SEALANTS PAINT Glue...

Page 4: ...to boiler 5 OIL SUPPLY 9 Oil storage tank Steel and Plastic 9 Oil supply line 9 Single pipe oil supply 10 Two pipe oil supply 11 Oil De aerator Single pipe supply 12 6 ELECTRICAL 13 7 COMMISSIONING 1...

Page 5: ...nsure the system is full of water there is sufficient oil in the storage tank and all valves are open CheckthattheTimeswitch Programmer if fitted is ON and the room thermostat is calling for heat Set...

Page 6: ...er it is essential that the oil burner is initially commissioned by an OFTEC trained and registered engineer and an annual service is given thereafter Notes ELECTRICAL SAFETY CHECKS SHOULD BE CARRIED...

Page 7: ...UPPORT Tel 0114 257 2300 Fax 0114 257 2338 Hours of business Monday to Thursday 8 30am 4 45pm Friday 8 30am 2 30pm 3 1 2 3 TRIANCO CUSTOMER AFTER SALES SERVICE INFORMATION NOTE Burner nozzle is guaran...

Page 8: ...d with the boiler The matched pressure jet burner which is exceptionally quiet in operation ensures clean and efficient combustion with low NOx emissions As the Trianco balanced flue boiler is a truly...

Page 9: ...om pallet In the interest of safety the boiler should be commissioned by an OFTEC trained and registered engineer A useful guide to Safe Working Practices for Oil Firing Technicians is published by OF...

Page 10: ...ld be positioned so as to avoid products of combustion entering the building Note 2 If the terminal is less than 2 metres above the ground level balcony or place to which any person has access the ter...

Page 11: ...pth of wall remove and cut to size b Slide plastic tube back through wall position air vent on outside wall mark mounting holes and drill Insert plastic wall plugs and screw air vent in position make...

Page 12: ...kness Flue Terminal Gasket Flue Box Cover and Gasket Flue Box Flue Box Gasket Boiler Body Flexible Hose Burner Jubilee Clips Connection Plate Wall Plate Flue Terminal Air Vent Plastic Tube 18 450 mm 8...

Page 13: ...fire valve must be fitted in the oil line outside the building with its sensing phial positioned within the boiler casing below the control panel A clip is provided for retaining the phial All oil li...

Page 14: ...UPPLY INSTALLATION H METRES 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 PIPE 6mm ID 10 21 31 41 52 62 73 83 PIPE 8mmID 33 66 98 100 100 100 100 100 MAXIMUM OIL SUPPLY LINE LENGTH L MAXIMUM LENGTH METRES TRIANCO C...

Page 15: ...METRES 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 PIPE 6mm ID 48 42 36 30 24 18 11 5 PIPE 8mmID 100 100 100 94 75 55 36 16 PIPE 10MM ID 100 100 100 100 100 100 88 40 MAXIMUM OIL SUPPLY LINE LENGTH L MAXIMUM LENG...

Page 16: ...12 DE AERATOR OIL SUPPLY INSTALLATION TRIANCO CONTRACTOR WM BOILER...

Page 17: ...RICAL Control Box Installation Electricity Supply 230V Single Phase 50Hz All wiring to supply and all system com ponents external to the boiler must comply with the latest edition BS 7671 IEE Wiring R...

Page 18: ...completing the boiler installation the installer should make a thorough check of the system to ensure it is com pletely satisfactory and demonstrate to the user the operation of the boiler and any sy...

Page 19: ...ng great care not to damage the electrodes see Diag 6 Fit a new nozzle of the same specification taking the same care 7 Check the position of the electrodes after replacing the nozzle to ensure they h...

Page 20: ...BFP 11R3 pump to a one pipe system fit the small horse shoe washer behind the third fixing screw and fit the return port plug This allows oil to circulate around the pump on one pipe installations TW...

Page 21: ...SS 221312 13 COVER 221310 14 FAN HOUSING 221313 15 AIR DAMPER 221314 16 AIR CONVEYOR 221315 17 GASKET 221316 18 COVER AIR INLET 221317 19 CONTROL BOX BASE SATRONIC TF 830 3 207628 20 CONTROL BOX SATRO...

Page 22: ...13 14 16 MINOR 1 EUROSTAR 50 65 MINOR 1 EUROSTAR 50 70 Wall 12 21 11 8 10 9 20 19 7 37 15 18 22 1 2 38 3 5 6 4 33 27 31 35 30 34 29 28 17 18 MINOR 1 Contractor WM70 Two Pipe System...

Page 23: ...fully plugged in Air trapped in pump Bleed off air through pressure gauge tapping Solenoid valve faulty Check coil for continuity and replace if faulty Nozzle blocked Replace nozzle with one of same...

Page 24: ...e system Low voltage Check with local Electricity Board Combustion readings incorrect Check combustion under normal running conditions and compare readings with those given on page 16 Oil level in tan...

Page 25: ...lue Terminal Gasket 211053 1 6 Flexible Hose 211063 1 7 Jubilee Clip 95256 2 8 Hose Connection Plate 211050 1 9 Plastic Tube 211064 1 10 Gasket 211052 1 11 Air Vent 211065 1 12 M6 Nut 94217 8 13 Wood...

Page 26: ...tom Baffle 208324 1 7 Compression Nut 99369 2 8 Olive 22mm 99370 2 9 Flexible Oil Line not shown 208351 2 10 Wall Mounting Bracket Assembly 208327 1 11 Casing Support Bracket 208336 1 12 Burner Suppor...

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