Trianco AZTEC 12 Installation, Operation And Servicing Instructions Download Page 7

 

USERS INSTRUCTIONS

 

 

The Trianco Aztec Combination boiler has been designed 
and constructed to give years of trouble-free service and 
these instructions are provided to assist you in obtaining 
the best performance with the least trouble and cost. 

 

The boiler is fully automatic in operation and requires little 
attention other than the setting of the thermostat and any 
external system controls such as a room thermostat and 
time switch. 
 

 

IMPORTANT  

 

DO NOT COVER OR BOX IN YOUR BOILER, ALLOW AIR TO 
CIRCULATE FREELY AROUND THE APPLIANCE 

 

WARNING: DO NOT ATTEMPT TO SWITCH ON THE 
BOILER IF THERE IS ANY POSSIBILITY THAT THE WATER 
INSIDE THE HEAT EXCHANGER IS FROZEN 

 

Before firing the boiler, ensure the system is full of 
water and any valves fitted to the system are open. 

 

Switch on the electrical supply to the boiler and after a few 
seconds the boiler’s green and amber should illuminate. 

 

Check that the time switch/programmer is ON and the 
room thermostat is calling for heat. 

 

Set the boiler to required temperature using the control 
buttons. 
Set the domestic hot water primary flow temperature 
using the adjustable control on the front cover. 
The domestic hot water outlet temperature should be set 
by the installer. (Factory set @ 45°C) 

 

Set the time switch/programmer to the times and 
programs required. 

 

The boiler will now operate automatically, cutting in and 
out according to heat demand. 

 

TO TURN OFF THE BOILER

  

 

Switch off the boiler at the time switch/programmer. 

 

If the boiler is to be switched off for any length of time it is 
recommended that the mains supply to the boiler is 
switched OFF. 

 

TEMPERATURE CONTROL  

 

Your Trianco boiler is fitted with two adjustable 
temperature control thermostats to regulate the 
temperature of the domestic hot water and central 
heating. 

Use the Buttons on the facia to set the heating flow 
temperature between 35°C – 75°C 
Use the small control knob to adjust the flow temperature 
to the domestic hot water heat exchanger between 
 60°C -85°C 
The boiler is equipped with a thermostatic blending valve, 
it is recommended when commissioning the boiler this is 
set to 45°C to obtain the best performance from the boiler.

 

BOILER INDICATOR LIGHT 

 

There are twelve LED indicator lights on the boiler fascia 
panel these are:

 

LED 1 GREEN 

 

Power to the boiler. 

LED 2 AMBER

 

 

Illuminated - In run mode 

 

 

 

Flashing - Temperature satisfied 

LED 3 RED

 

 

Boiler fault 

If the RED LED light flashes, this means a fault has 
occurred. This would result in the boiler continuing to 
operate at a reduced output.  
If the RED LED is permanently on, this indicates a fault has 
occurred. (See simple fault finding on page 8). 

LED 4 – 12 Green

 

Heating & Hot water

 

set

 

temperature lights. 

The boiler has two neon indicators behind the fold down 
panel indicating Hot water demand or Heating mode. 

 

ROOM THERMOSTAT 

 

The room thermostat should not be positioned near a 
source of heat such as a radiator or exposed to the sun as 
this will cause the central heating to switch off before the 
room is up to temperature. Follow the manufacturer’s 
instructions for best siting position for the thermostat. 

 

FROST PROTECTION  

 

If the boiler and central heating is shut down for many 
hours during very cold weather, the water may be in 
danger of freezing and, as such, it is advisable to protect 
the installation with a frost thermostat.  
Where the system is not protected, the boiler should be 
left switched on and the room thermostat set to a low 
setting e.g. 7°C (45°F) to prevent the building temperature 
falling too low.  
If the system is shut down for a long period during very 
cold weather, it is advisable to completely drain the 
system. However, frequent draining should be avoided, 
especially in hard water areas, as this could lead to scaling 
of the boiler waterways. 

 

TIME SWITCH/PROGRAMMER 

 

(Not Supplied) This will be a twin channel type capable of 
switching Heating and Hot Water. The boiler is capable of 
accepting all modern controls including Hive, Nest, Salus 
etc. 
 

Cleaning Casings  

 

Use hot soapy water applied with a damp cloth for the 
enamel, then dry with a soft dry cloth. 

 

 

Simple Maintenance  

 

Ensure that the natural ventilation around the boiler is not 
obstructed. If fitted in a compartment, ensure all 
ventilation grilles are clear. 

 

 
 
 
 

Summary of Contents for AZTEC 12

Page 1: ...12kW WALL HUNG MAXI COMBINATION BOILER INSTALLATION OPERATION AND SERVICING INSTRUCTIONS Please read these instructions carefully before installing and operating this appliance TO BE RETAINED BY THE H...

Page 2: ...USER INSTRUCTIONS 7 SIMPLE FAULT FINDING 8 TECHNICAL DETAILS 8 INSTALLATION 9 VENTILATION REQUIREMENTS 11 WATER SYSTEM 11 12 SEALED WATER SYSTEM REQUIREMENTS 12 14 WIRING INSTRUCTIONS 14 WIRING DIAGR...

Page 3: ...ulation When handling avoid inhalation and contact with eyes These may be harmful and cause irritation to the skin eyes nose or throat Use disposable gloves facemasks and eye protection After handling...

Page 4: ...ion The supply voltage to the appliance must never drop below 207 Volts When fitting external controls such as a room thermostat or programmer particular consideration should be given to the wiring of...

Page 5: ...made are found to have no appliance fault Register your boiler online www trianco co uk product registration What to do in the event of an appliance fault or breakdown Step 1 Always contact your insta...

Page 6: ...The Building Regulations and Electrical Wiring Regulations BS 7671 1 Always switch OFF the electrical supply before removing the cover 2 If any part of the boiler is modified then the warranty will be...

Page 7: ...h a thermostatic blending valve it is recommended when commissioning the boiler this is set to 45 C to obtain the best performance from the boiler BOILER INDICATOR LIGHT There are twelve LED indicator...

Page 8: ...und the boiler being too high Check to ensure that any boiler ventilation is not obstructed If the fault reoccurs contact your engineer IMPORTANT Electrical safety checks should be carried out by qual...

Page 9: ...TALLED IN A SHOWER COMPARTMENT OR BATHROOM Ensure adequate clearance is allowed for making water connections Access is required to the front and the top of the boiler for servicing The boiler must als...

Page 10: ...10 Fig 1 2...

Page 11: ...Rate Min 6kW 8 litres 9kW 10 litres 12kW 12 litres Aztec boilers are approved for use on fully pumped open vented systems and sealed systems Where thermostatic radiator valves are fitted it will be ne...

Page 12: ...E Failure to ensure the correct vessel size could result in premature failure of the expansion vessel which in turn may adversely affect other components in the system i e circulating pump and diverte...

Page 13: ...NG MODE Fig 3 SEALED SYSTEM PIPING SCHEMATIC DIAGRAM AZTEC COMBI SCHEMATIC LAYOUT DOMESTIC HOT WATER MODE Fig 4 Fig 5 C H Return C H Flow Plate Heat Exchanger DHW Cold Inlet Diverter Valve Expansion V...

Page 14: ...The 12kW boiler must be installed in premises having a system impedance of not more than 0 1939 0 1939 A double pole RCD with a trip level sensitivity of 30ma can be used capable of breaking full load...

Page 15: ...15 Fig 9 Internal Wiring diagram...

Page 16: ...nd disconnect the temperature button cables from the PCB Disconnect the pump and call plug the thermistor plug the fan where fitted and high limit thermostat plug Disconnect all element cables N B Tak...

Page 17: ...op of the heat exchanger and secured in position with a clamp the other end terminates with a white connector that plugs on to the PCB The tank thermistor is fitted on the left hand side of the tank a...

Page 18: ...change Inspect mains terminal block wiring for short circuiting Check electrical elements for earth continuity if element is found to be faulty fit new element Other Information Thermistor Values Ele...

Page 19: ...OR FLASHING CHECK EXTERNAL CONTROLS ARE CALLING FOR HEAT ARE ISOLATING VALVES OPEN IS THE PUMP RUNNING OPEN ISOLATING VALVES CHECK LIVE NEUTRAL TO PUMP LIVE NEUTRAL OK CHECK SYSTEM PRESSURE PIPE WORK...

Page 20: ...THEBOILERGO FROMGREENTO AMBERTHENRED CHANGEPCB REFILTO1BAR CHECKFOR LEAKS ISTHESYTEM PRESSURE SUFFICIENTLY CHARGED ISTHETHERMISTER CABLEFAULTY YES ARETHELIMIT STAT CONNECTIONS OK NO NO NO CHANGEPCB YE...

Page 21: ...LIVE AND NEUTRAL YES NO CHANGE FUSE AND CHECK PUMP YES NO CHANGE PCB CHECK SYSTEM WIRING RESET RCD YES NO FLASHING RED LIGHT ARE CABLES AND CONNECTIONS OK NO IS THERE POWER TO ALL ELEMENTS YES CHANGE...

Page 22: ...22 ITEM PART No DESCRIPTION QUANTITY 1 HEATER BODY W U 1 2 221850 3kW ELEMENT 4 3 221807 GASKET 2 4 ELEMENT FLANGE W U 1 5 BOTTOM FLANGE W U 1...

Page 23: ...QUANTITY 1 226216 Left Hand Side Panel 1 2 226212 Top Panel 1 3 226207 Back Panel 1 4 226215 Front Door 1 5 226216 Right Hand Side Panel 1 6 226211 Control mounting Plate 1 7 226209 Bottom Panel 1 8...

Page 24: ...24...

Page 25: ...nt Wiring Harness 1 11 Mains terminal block 1 12 Temperature Control Buttons Wiring Harness 1 13 Neon Indicator Green 2 14 221921 Pressure Gauge 1 15 Pump 1 16 501938 Diverter Valve Head 1 17 501930 D...

Page 26: ...ited Copyright in this brochure and the drawings and illustrations contained in it is vested in TR Engineering Limited and neither the brochure or any part thereof may be reproduced without prior writ...

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