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Electric Vehicle / Boat Winch 

 

E&OE 

©2018 Trex 

  Do not attempt to prolonged pulls at heavy loads. This winch is designed for intermittent use only, and 

should not be used in a constant duty application. The duration of the pulling job should be kept as short 

as possible. If the winch motor gets very hot, stop the winching operation and let it cool down for several 

minutes. Never pull for more than one minute continuously at or near the rated load. 

  Do not cross over or under the cable when the winch is being loaded. 

  When winching from a vehicle, ensure that all applicable vehicle brakes are engaged (parking brake etc) 

and that the wheels are chocked. The vehicle engine should be running during winch operation. If 

considerable winching is being performed with the engine turned off, the battery may be too depleted to 

restart the engine. 

  Avoid continuous pulling from extreme angles as this will cause the winch cable to gather on one end of 

the drum. Uneven layering of the cable on the drum when pulling it will cause serious damage to the 

winch and cable. It can be corrected by securing the load, releasing tension in the cable, spooling out 

cable, then repositioning the cable to the opposite end of the drum and the puilling in again.  

 

  Ensure that the input voltage between the motor terminals is 12VDC in order to reach the rated pull 

capacity. Note that maximum rated pull capacity is achieved by the first layer of cable around the drum. 

  Never hook the winch cable back to itself as it may damage the cable. Take your time when rigging and 

include a reasonable factor for safety. Improper rigging can result in damage to vehicle and equipment. It 

can also cause injury.It is better to use a sling or strap around the object to be tied to. 

 

  When moving a load, take up any slack in the cable before winching and always ensure that the load is 

properly and safely hooked up to the winch. 

  Do not move the vehicle to assist the winch, as it could overload both the cable and winch. 

  Never release the free spool clutch (if equipped) when there is a load on the winch. 

  After use, release the load.  

 

For loads OVER 50% rated load capacity, it is recommended to use a pulley block and double line 

configuration (see image below). This reduces the load on the winch and the strain on the cable by 

approximately 50%. 

 

Summary of Contents for TB75

Page 1: ...t 2018 READ THIS MANUAL CAREFULLY BEFORE USE FAILURE TO DO SO MAY RESULT IN INJURY PROPERTY DAMAGE AND MAY VOID WARRANTY KEEP THIS MANUAL FOR FUTURE REFERENCE Products covered by this manual may vary in appearance assembly inclusions specifications description and packaging ...

Page 2: ...ent Do not wear loose clothing or jewellery which can be caught in moving parts Keep hair and clothing away from the equipment Stay alert and use common sense when operating the equipment Do not over reach Always maintain secure footing and balance Do not use the equipment if tired or under the influence of drugs alcohol or medication This equipment is not intended for use by persons with reduced ...

Page 3: ...ecting the electrical cord Do NOT use equipment that has exposed wiring damaged switches covers or guards Do NOT use electrical equipment in wet conditions or in damp locations Do NOT use electrical cords to lift move or carry equipment Do NOT coil or knot electrical cords and ensure electrical cords are not trip hazards General Service Information The equipment must be serviced or repaired at aut...

Page 4: ... The product may have blades edges or mechanical devices that can cause severe crush injury to fingers limbs etc Take due care when handling and using the product Single Operator Only The product must be operated by a single person only More than one person operating the product may introduce additional hazards Use Face Protection Wear appropriate full face protection and take due care as the prod...

Page 5: ...supply before handling the product adjusting maintenence etc Power Line Electrocution Hazard High voltage high current power lines may be present Use extreme caution to avoid contact or interference with power lines Electrical shock can be fatal Kick Back Hazard High level of kick back hazard that can cause the machine to suddenly rotate towards operator Kick back injury can be fatal Winch Operato...

Page 6: ...ty precautions in the user manual for the object you will winch Make sure to attach the hook to the manufacturer s recommended pulling point Clothing and Protective Equipment All Operators and Assistants Always wear impact resistent safety goggles protective gloves and steel cap boots A full face shield is recommended Work Area Safety Always examine the winch for cracks deformation damage and the ...

Page 7: ... and cable It can be corrected by securing the load releasing tension in the cable spooling out cable then repositioning the cable to the opposite end of the drum and the puilling in again Ensure that the input voltage between the motor terminals is 12VDC in order to reach the rated pull capacity Note that maximum rated pull capacity is achieved by the first layer of cable around the drum Never ho...

Page 8: ...spected for damage that could reduce their strength Always DISCONNECT winch power leads to battery before working in or around the winch drum so that the winch cannot be turned on accidentally Do NO T use the winch to hold loads in place Use other means of securing loads such as tie down straps Only use factory approved switches remote controls and accessories Do NOT connect winch to a 240VAC main...

Page 9: ...0 Installation 11 Permanent Mounting 11 Temporary Mounting 11 Connecting the Electrical Wiring 12 Operation 13 Double Line Configuration 13 TW145 TW145D TW200D Vehicle Winch 14 Installation 15 Connecting the Electrical Wiring 15 Operation 16 Using Free Spool Operation 16 Double Line Configuration 16 Troubleshooting 19 Specifications 20 ...

Page 10: ... X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T...

Page 11: ...E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T ...

Page 12: ... T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R E X T R E X T...

Page 13: ...ver the bottom of the loop in the winch cable Then reattach the side plate 4 Rig up to the pulley block hook then winch as normal Figure F X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E...

Page 14: ...E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X ...

Page 15: ...ach the RED lead to the battery POSITIVE terminal Figure A 2 Attach the BLACK lead to the battery NEGATIVE terminal Figure A Connecting the Remote Control Lift up the rubber cover on the left side of the winch control box then insert the remote control connector into the socket Figure A X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R ...

Page 16: ...use a pulley block may be supplied and double line configuration Figure B This reduces the load on the winch and the strain on the cable by approximately 50 In double line configuration the speed of winching is also reduced by 50 Figure B A X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R...

Page 17: ... X T R E X T R E X T R E X T R E X T R E X T R E X T R X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R...

Page 18: ... X T R E X T R E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R...

Page 19: ...R E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R ...

Page 20: ...X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E T R ...

Page 21: ...pecific application or your description of the application Be sure to attain third party approval for your application from a qualified specialist before use regardless of prior assurances by the retailer or its representatives This product is not intended for use where fail safe operation is required As with any product take an automobile aircraft computer or ball point pen for example there is a...

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