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Electric Vehicle / Boat Winch 

 

E&OE 

©2018 Trex 

General Electrical Safety 

  Inspect electrical equipment, extension 

cords, power bars, and electrical fittings 

for damage or wear before each use. 

Repair or replace damaged equipment 

immediately. 

  Ensure all power sources conform to 

equipment voltage requirements and 

are disconnected before connecting or 

disconnecting equipment. 

  When wiring electrically powered 

equipment, follow all electrical and 

safety codes. 

  Wherever possible, use a residual 

current device (RCD). 

  High voltage / high current power lines 

may be present. Use extreme caution 

to avoid contact or interference with 

power lines. Electrical shock can be 

fatal. 

General Electrical Safety 

  Electrically grounded equipment must 

have an approved cord and plug and be 

connected to a grounded electrical 

outlet. 

  Do NOT bypass the ON/OFF switch 

and operate equipment by connecting 

and disconnecting the electrical cord. 

  Do NOT use equipment that has 

exposed wiring, damaged switches, 

covers or guards. 

  Do NOT use electrical equipment in wet 

conditions or in damp locations. 

  Do NOT use electrical cords to lift, 

move or carry equipment. 

  Do NOT coil or knot electrical cords, 

and ensure electrical cords are not trip 

hazards. 

General Service Information 

  The equipment must be serviced or 

repaired at authorised service centres 

by qualified personnel only. 

  Replacement parts must be original 

equipment manufacturer (OEM) to 

ensure equipment safety is maintained. 

  Do NOT attempt any maintenance or 

repair work not described in this 

manual. 

  After use, the equipment and 

components may still be hot – allow the 

equipment to cool and disconnect 

spark plugs and/or electrical power 

sources and/or batteries from it before 

making adjustments, changing 

accessories or performing repair or 

maintenance. 

  Do NOT make adjustments while the 

equipment is running. 

  Perform service related activities in 

suitable conditions, such as a 

workshop. 

  Replace worn, damaged or missing 

warning/safety labels immediately. 

 

 

 

Summary of Contents for TB75

Page 1: ...t 2018 READ THIS MANUAL CAREFULLY BEFORE USE FAILURE TO DO SO MAY RESULT IN INJURY PROPERTY DAMAGE AND MAY VOID WARRANTY KEEP THIS MANUAL FOR FUTURE REFERENCE Products covered by this manual may vary in appearance assembly inclusions specifications description and packaging ...

Page 2: ...ent Do not wear loose clothing or jewellery which can be caught in moving parts Keep hair and clothing away from the equipment Stay alert and use common sense when operating the equipment Do not over reach Always maintain secure footing and balance Do not use the equipment if tired or under the influence of drugs alcohol or medication This equipment is not intended for use by persons with reduced ...

Page 3: ...ecting the electrical cord Do NOT use equipment that has exposed wiring damaged switches covers or guards Do NOT use electrical equipment in wet conditions or in damp locations Do NOT use electrical cords to lift move or carry equipment Do NOT coil or knot electrical cords and ensure electrical cords are not trip hazards General Service Information The equipment must be serviced or repaired at aut...

Page 4: ... The product may have blades edges or mechanical devices that can cause severe crush injury to fingers limbs etc Take due care when handling and using the product Single Operator Only The product must be operated by a single person only More than one person operating the product may introduce additional hazards Use Face Protection Wear appropriate full face protection and take due care as the prod...

Page 5: ...supply before handling the product adjusting maintenence etc Power Line Electrocution Hazard High voltage high current power lines may be present Use extreme caution to avoid contact or interference with power lines Electrical shock can be fatal Kick Back Hazard High level of kick back hazard that can cause the machine to suddenly rotate towards operator Kick back injury can be fatal Winch Operato...

Page 6: ...ty precautions in the user manual for the object you will winch Make sure to attach the hook to the manufacturer s recommended pulling point Clothing and Protective Equipment All Operators and Assistants Always wear impact resistent safety goggles protective gloves and steel cap boots A full face shield is recommended Work Area Safety Always examine the winch for cracks deformation damage and the ...

Page 7: ... and cable It can be corrected by securing the load releasing tension in the cable spooling out cable then repositioning the cable to the opposite end of the drum and the puilling in again Ensure that the input voltage between the motor terminals is 12VDC in order to reach the rated pull capacity Note that maximum rated pull capacity is achieved by the first layer of cable around the drum Never ho...

Page 8: ...spected for damage that could reduce their strength Always DISCONNECT winch power leads to battery before working in or around the winch drum so that the winch cannot be turned on accidentally Do NO T use the winch to hold loads in place Use other means of securing loads such as tie down straps Only use factory approved switches remote controls and accessories Do NOT connect winch to a 240VAC main...

Page 9: ...0 Installation 11 Permanent Mounting 11 Temporary Mounting 11 Connecting the Electrical Wiring 12 Operation 13 Double Line Configuration 13 TW145 TW145D TW200D Vehicle Winch 14 Installation 15 Connecting the Electrical Wiring 15 Operation 16 Using Free Spool Operation 16 Double Line Configuration 16 Troubleshooting 19 Specifications 20 ...

Page 10: ... X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T...

Page 11: ...E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T ...

Page 12: ... T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R E X T R E X T...

Page 13: ...ver the bottom of the loop in the winch cable Then reattach the side plate 4 Rig up to the pulley block hook then winch as normal Figure F X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E...

Page 14: ...E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X ...

Page 15: ...ach the RED lead to the battery POSITIVE terminal Figure A 2 Attach the BLACK lead to the battery NEGATIVE terminal Figure A Connecting the Remote Control Lift up the rubber cover on the left side of the winch control box then insert the remote control connector into the socket Figure A X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R ...

Page 16: ...use a pulley block may be supplied and double line configuration Figure B This reduces the load on the winch and the strain on the cable by approximately 50 In double line configuration the speed of winching is also reduced by 50 Figure B A X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R...

Page 17: ... X T R E X T R E X T R E X T R E X T R E X T R E X T R X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R...

Page 18: ... X T R E X T R E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R...

Page 19: ...R E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R ...

Page 20: ...X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E T R ...

Page 21: ...pecific application or your description of the application Be sure to attain third party approval for your application from a qualified specialist before use regardless of prior assurances by the retailer or its representatives This product is not intended for use where fail safe operation is required As with any product take an automobile aircraft computer or ball point pen for example there is a...

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