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Electric Vehicle / Boat Winch 

 

E&OE 

©2018 Trex 

 

 

 

 

Carbon-Monoxide Hazard 

Do not use the product in 

confined areas or without 

adequate ventilation. Carbon-

monoxide poisoning can be 

fatal.

 

Pull Hazard 

Be aware that the product 

contains or uses mechanical 

devices that can pull in objects 

and can cause severe injury to 

fingers, limbs etc. Take due 

care when handling and using 

the product.

 

Slope / Fall Injury Hazard 

Be aware that using the 

product on sloping surfaces or 

in slippery conditions may 

present additional dangers 

from falls and contact with 

blades, moving parts, hot 

surfaces etc.

 

"Slam Dunk" Warning 

Do NOT attempt "slam dunk" 

maneouvres as this may result 

in severe injury due to falling, 

product breakage or collapse 

etc.

 

 

 

 

 

Electrocution / Electrical 

Shock Hazard - Outdoor 

High voltage or high current 

electricity may be present or 

required by the product. Do 

NOT use in rain, damp or wet 

conditions. Electrical shock 

can be fatal.

  

Electrocution / Electrical 

Shock Hazard - Disconnect 

High voltage or high current 

electricity may be present or 

required by the product. 

Always disconnect the product 

from the electrical supply 

before handling the product, 

adjusting, maintenence etc.

  

Power Line Electrocution 

Hazard 

High voltage / high current 

power lines may be present. 

Use extreme caution to avoid 

contact or interference with 

power lines. Electrical shock 

can be fatal.

 

"Kick-Back" Hazard 

High level of "kick-back" 

hazard that can cause the 

machine to suddenly rotate 

towards operator. Kick-back 

injury can be fatal.

 

 

 

 

 

Winch Operator Position 

Hazard 

Do NOT stand between winch 

and load. Do NOT use winch 

to move people.

 

Winch Lift Hazard 

Do NOT LIFT load vertically. 

Use machine to PULL only.

  

Cable Hazard 

Ensure that load bearing cable 

is not kinked or knotted.

 

Winch Cable Hazard 

Ensure that there is a 

minimum number of cable 

coils on winching mechanism.

 

 

 

 

 

Winch Hook Hazard 

Carry hook to load – do NOT 

throw or run.

  

Flash / Blinding Hazard 

Wear appropriate eye 

protection for welding. Direct 

exposure to weld arcs may 

cause permanent eye injury.

 

Laser Hazard 

Laser may be in use – do NOT 

look directly at laser, or allow 

others to.

 

Corrosive Substance Hazard 

The product may contain 

corrosive substances that can 

harm or otherwise cause 

damage. Take due care when 

handling and using the 

product. 

 

 

 

 

Explosion Hazard 

The product may contain 

substances that can explode 

under certain conditions or 

misuse. Take due care when 

handling and using the 

product. 

 

 

 

 

Summary of Contents for TB75

Page 1: ...t 2018 READ THIS MANUAL CAREFULLY BEFORE USE FAILURE TO DO SO MAY RESULT IN INJURY PROPERTY DAMAGE AND MAY VOID WARRANTY KEEP THIS MANUAL FOR FUTURE REFERENCE Products covered by this manual may vary in appearance assembly inclusions specifications description and packaging ...

Page 2: ...ent Do not wear loose clothing or jewellery which can be caught in moving parts Keep hair and clothing away from the equipment Stay alert and use common sense when operating the equipment Do not over reach Always maintain secure footing and balance Do not use the equipment if tired or under the influence of drugs alcohol or medication This equipment is not intended for use by persons with reduced ...

Page 3: ...ecting the electrical cord Do NOT use equipment that has exposed wiring damaged switches covers or guards Do NOT use electrical equipment in wet conditions or in damp locations Do NOT use electrical cords to lift move or carry equipment Do NOT coil or knot electrical cords and ensure electrical cords are not trip hazards General Service Information The equipment must be serviced or repaired at aut...

Page 4: ... The product may have blades edges or mechanical devices that can cause severe crush injury to fingers limbs etc Take due care when handling and using the product Single Operator Only The product must be operated by a single person only More than one person operating the product may introduce additional hazards Use Face Protection Wear appropriate full face protection and take due care as the prod...

Page 5: ...supply before handling the product adjusting maintenence etc Power Line Electrocution Hazard High voltage high current power lines may be present Use extreme caution to avoid contact or interference with power lines Electrical shock can be fatal Kick Back Hazard High level of kick back hazard that can cause the machine to suddenly rotate towards operator Kick back injury can be fatal Winch Operato...

Page 6: ...ty precautions in the user manual for the object you will winch Make sure to attach the hook to the manufacturer s recommended pulling point Clothing and Protective Equipment All Operators and Assistants Always wear impact resistent safety goggles protective gloves and steel cap boots A full face shield is recommended Work Area Safety Always examine the winch for cracks deformation damage and the ...

Page 7: ... and cable It can be corrected by securing the load releasing tension in the cable spooling out cable then repositioning the cable to the opposite end of the drum and the puilling in again Ensure that the input voltage between the motor terminals is 12VDC in order to reach the rated pull capacity Note that maximum rated pull capacity is achieved by the first layer of cable around the drum Never ho...

Page 8: ...spected for damage that could reduce their strength Always DISCONNECT winch power leads to battery before working in or around the winch drum so that the winch cannot be turned on accidentally Do NO T use the winch to hold loads in place Use other means of securing loads such as tie down straps Only use factory approved switches remote controls and accessories Do NOT connect winch to a 240VAC main...

Page 9: ...0 Installation 11 Permanent Mounting 11 Temporary Mounting 11 Connecting the Electrical Wiring 12 Operation 13 Double Line Configuration 13 TW145 TW145D TW200D Vehicle Winch 14 Installation 15 Connecting the Electrical Wiring 15 Operation 16 Using Free Spool Operation 16 Double Line Configuration 16 Troubleshooting 19 Specifications 20 ...

Page 10: ... X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T...

Page 11: ...E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T ...

Page 12: ... T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R E X T R E X T...

Page 13: ...ver the bottom of the loop in the winch cable Then reattach the side plate 4 Rig up to the pulley block hook then winch as normal Figure F X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E...

Page 14: ...E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X ...

Page 15: ...ach the RED lead to the battery POSITIVE terminal Figure A 2 Attach the BLACK lead to the battery NEGATIVE terminal Figure A Connecting the Remote Control Lift up the rubber cover on the left side of the winch control box then insert the remote control connector into the socket Figure A X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R ...

Page 16: ...use a pulley block may be supplied and double line configuration Figure B This reduces the load on the winch and the strain on the cable by approximately 50 In double line configuration the speed of winching is also reduced by 50 Figure B A X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R...

Page 17: ... X T R E X T R E X T R E X T R E X T R E X T R E X T R X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R...

Page 18: ... X T R E X T R E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R...

Page 19: ...R E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R ...

Page 20: ...X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E T R ...

Page 21: ...pecific application or your description of the application Be sure to attain third party approval for your application from a qualified specialist before use regardless of prior assurances by the retailer or its representatives This product is not intended for use where fail safe operation is required As with any product take an automobile aircraft computer or ball point pen for example there is a...

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