TREND Lock Jig A Manual Download Page 3

LOCK/JIG/A

-2-

SAFETY

WARNING:

Observe the safety regulations in the 

instruction manual of the power tool 

to be used.  Please read the following 

instructions carefully.  Failure to do so 

could lead to serious injury.  When using 

electric tools, basic safety precautions, 

including the following should always be 

followed to reduce the risk of fire, electric 

shock and personal injury.  Also observe 

any applicable additional safety rules. 

Read the following safety instructions 

before attempting to operate this product.

PLEASE KEEP THESE 

INSTRUCTIONS IN A SAFE PLACE.

The attention of UK users is drawn 

to The Provision and Use of Work 

Equipment Regulations 1998, and any 

subsequent amendments.
Users should also read the HSE/HSC 

Safe Use of Woodworking Machinery 

Approved Code of Practice and Guidance 

Document and any amendments.
Users must be competent with 

woodworking equipment before using our 

products.

IMPORTANT NOTE:

Residual Risk.  Although the safety 

instructions and operating manuals for 

our tools contain extensive instructions 

on safe working with power tools, every 

power tool involves a certain residual risk 

which cannot be completely excluded 

by safety mechanisms.  Power tools 

must therefore always be operated with 

caution! 

General

1

.  Disconnect power tool and 

attachment from power supply 

when not in use, before servicing, 

when making adjustments and 

when changing accessories such 

as cutters. Ensure switch is in “off” 

position.  Always ensure cutter has 

stopped rotating. 

2.

 

Always mount the power tool, 

accessory or attachment in 

conformity with the instructions. Only 

use attachment and accessories 

specified in the power tool manual. 

The tool or attachment should not be 

modified or used for any application 

other than that for which it was 

designed. Do not force tool.

3.

 

Keep children and visitors away.  Do 

not let children or visitors touch the 

tool, accessory or attachment.  Keep 

children and visitors away from work 

area.  Make the workshop child proof 

with padlock and master switch.

4.

 

Dress properly.  Do not wear loose 

clothing or jewellery, they can be 

caught in moving parts.  Rubber 

gloves and non-skid footwear 

is recommended when working 

outdoors.  Wear protective hair 

covering to contain long hair.

5

.

 

Consider working environment.  Do 

not use the product in the rain or in 

a damp environment.  Keep work 

area well lit.  Do not use power tools 

near gasoline or flammable liquids.  

Keep workshop at a comfortable 

temperature so your hands are 

not cold.  Connect machines that 

are used in the open via a residual 

current device (RCD) with an 

actuation current of 30 mA maximum.  

Use only extension cables that are 

approved for outdoor use.

6

.

 

The accessory or attachment must 

be kept level and stable at all times.

7

.

 

Keep work area clean.  Cluttered 

workshops and benches can cause 

injuries.  Ensure there is sufficient 

room to work safely.

8

.

 

Secure idle tools.  When not in use, 

tools should be stored in a dry and 

high or locked up place, out of reach 

of children.

9.

 

For best control and safety use 

both hands on the power tool and 

attachment.  Keep both hands away 

from cutting area. Always wait for the 

spindle and cutter to stop rotating 

before making any adjustments.

10. 

Always keep guards in place and in 

good working order.

11. 

Remove any nails, staples and other 

metal parts from the workpiece.

12. 

Maintain tools and cutters with care. 

Keep cutters sharp and clean for 

better and safer performance.  Do 

not use damaged cutters.  Follow 

instructions for lubricating and 

changing accessories.  Keep handles 

dry, clean and free from oil and 

grease.

13. 

Maintain accessories.  Do not use 

damaged accessories.  Only use 

accessories recommended by the 

manufacturer.

14. 

Check damaged parts.  Before 

operation inspect the attachment, 

the power tool, the cable, extension 

cable and the plug carefully for signs 

of damage.  Check for alignment of 

moving parts, binding, breakage, 

mounting and any other conditions 

that may effect its operation. 

Have any damage repaired by an 

Authorised Service Agent before 

using the tool or accessory.  Protect 

tools from impact and shock.

15. 

Do not use tool if switch does not 

turn it on or off.  Have defective 

switches replaced by an Authorised 

Service Agent

16. 

Don’t over reach.  Keep proper 

footing and balance at all times.  Do 

not use awkward or uncomfortable 

hand positions.

17. 

Don’t abuse the cable.

  

Never carry 

power tool or accessory by cord or 

pull it to disconnect from the socket. 

Keep cord from heat, oil and sharp 

edges.  Always trail the power cord 

away from the work area.

18. 

Connect dust extraction equipment.

  

If devices are provided for the 

connection of dust extraction and 

collection facilities, ensure these are 

connected and properly used.

19. 

Check all fixing and fastening nuts, 

bolts and screws on power tool, 

attachment and cutting tools before 

use to ensure they are tight and 

secure.  Periodically check when 

machining over long periods.

20. 

Stay alert. Watch what you are 

doing. Use common sense.  Do not 

operate tools when you are tired, 

under the influence of drugs or 

alcohol.

21. 

Personal Protective Equipment 

(PPE) for eye, ear and respiratory 

protection must be worn.  All PPE 

must meet current UK and EU 

legislation.

22. 

Do not leave tools running 

unattended.  Do not leave tool until it 

comes to a complete stop.

23. 

Always clamp workpiece being 

machined securely.

24. 

Only use cutting tools for 

woodworking that meet EN847-

1/2 safety standards, and any 

subsequent amendments.

25. 

Vibration levels.  Hand held power 

tools produce different vibration 

levels.  You should always refer 

to the specifications and relevant 

Health & Safety Guide.

Routing Safety

1.

 

Read and understand instructions 

supplied with power tool, attachment 

and cutter.

2.

 

Keep hands, hair and clothing clear 

of the cutter.  

3.

 

Remove adjusting keys and 

spanners.  Check to see that keys 

and adjusting spanners are removed 

from the router tool, cutter and 

attachment before turning router on.  

Make sure cutter can rotate freely.

4.

 

Noise.  Take appropriate measures 

for the protection of hearing if 

the sound pressure of 85dB(A) is 

exceeded. Routing sound pressure 

may exceed 85dB(A), so ear 

protection must be worn. 

5.

 

Eye protection. Always wear eye 

protection in the form of safety 

goggles, spectacles or visors to 

protect the eyes.

6.

 

Respiratory protection.  Wear a 

face or dust mask, or powered 

respirator. Dust masks/filters should 

be changed regularly.

Summary of Contents for Lock Jig A

Page 1: ...LOCK JIG A For DDA Disability Discrimination Act Style Lock Faceplate 20mm x 235mm Rounded Ends 24mm x 235mm Rounded Ends Please read these instructions before use...

Page 2: ...AL PROTECTION________ 15 GUARANTEE________________________ 15 SPARE PARTS Spare Parts List_____________________ 16 Spare Parts Diagram__________________IB TECHNICAL DATA Cutter size 12mm Min workpiece...

Page 3: ...y from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 10 Always keep guards in place and in good working order 11 Remove any nails staples and other...

Page 4: ...ssive vibrations whilst using the router stop immediately and have the eccentricity of the router router cutter and clamping system checked by competent personnel 15 All fastening screws and nuts shou...

Page 5: ...x1 x1 x2 x3 x3 x6 x2 x2 x1 LOCK JIG LOCK JIG GUARANTEE x1 x1 x1 ITEMS REQUIRED 1 2 collet plunge router or 1 4 collet plunge router if used for faceplate only 30mm guide bush or 16mm plus collar 12mm...

Page 6: ...stud C Clamp bar D Adjustable lever washer E Adjustable lever M8 F Spacer finger fixing stud G Spacer finger H Spring washer I Mini knob M5 J Guide bush collar 16mm to 30mm K Collar park L Mortise te...

Page 7: ...Stand Ref D STAND A Holds door on it s edge whilst routing hinge recess and mortise for locks Maximum weight 50kg and for doors 32mm to 55mm thick Allows door to be tilted back to assist fitting to d...

Page 8: ...ibility of the door swinging open or shut Face plate only Face plate and mortise Setting the Spacer Fingers Spacers may need to be used to ensure the spigot of the guide bush will not contact the door...

Page 9: ...st 66mm Auger bit and drill required for 3 deep locks for all routers Fit sufficient length of the shank into the collet Ideally at maximum plunge only as much of the cutter should protrude below the...

Page 10: ...OLL 1630 Supplied with Lock Jig 12mm Medium duty router with 1 4 collet e g T5 Router Router Cutter Ref 3 8LX1 4TC or TR12X1 4TC or C019AX1 4TC 16mm Guide Bush Ref GB160 Supplied with Hinge Jig No Spa...

Page 11: ...Router purchase and fit a GB30 If using the Hinge Jig fit the GB160 supplied with the Hinge Jig By using the Guide Bush Collar supplied with the Lock Jig the same router set up can be used by simply f...

Page 12: ...Trend Technical Support Smaller Template Adapter Plate Face plate Dimensions Size Template Style 20mm x 235mm 1 Rounded Ends 24mm x 235mm 2 Rounded Ends A 1 The adapter plate allows the LOCK JIG A to...

Page 13: ...ll be Ensure the centre line is long enough to sight them on the centre line notches on the jig body Mark a horizontal line across the edge at the centre of your lock position You now have two centre...

Page 14: ...central After the lock position has been marked on the door loosen the two lobe clamping knobs and the three adjustable levers which are a ratchet type and require lifting to change their position so...

Page 15: ...uches the door edge Insert the lock fixing plate together with the face plate between the revolving depth guide and the fine adjuster screw Lower the fine adjuster 1 and lock it off 2 see picture Rele...

Page 16: ...ate the position of the recess for the lock striking MAINTENANCE Please use only Trend original spare parts and accessories The jig has been designed to operate over a long period of time with a minim...

Page 17: ...nd WP LOCK 06A 7 3 Washer 8 5mm x 25mm x 1 5mm WP WASH 17 8 2 Plastic Cap Ball End WP LOCK 08A 9 10 11 2 Spring Washer M5 WP WASH 29 12 1 Mortise Template A 35mm x 198mm WP LOCK A T A 13 1 Face Plate...

Page 18: ...LOCK JIG A IB 16 7 6 5 4 3 2 1 11 8 15 17 12 13 15 14 LOCK JIG A LOCK JIG A SPARE PARTS DIAGRAM v2 1 06 2016...

Page 19: ...nt means that specifications may change without notice Trend Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss E OE All trademarks...

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