TREND Lock Jig A Manual Download Page 2

LOCK/JIG/A

-1-

Dear Customer
Thank you for purchasing this Trend product, 

we hope you enjoy many years of creative and 

productive use.
Please remember to return your guarantee card 

within 28 days of purchase.

CONTENTS

TECHNICAL DATA ____________________ 1
SAFETY PRECAUTIONS ______________ 2-3
ITEMS ENCLOSED ___________________ 4
DESCRIPTION OF PARTS

 ______________ 5

ACCESSORIES ______________________ 6
ASSEMBLY
- Setting the Spacer Fingers _____________ 7

- Choice of Set-ups - Option 1 ___________ 8

- Option 2 ____________________________ 9

- Option 3 ____________________________ 9

- Fitting the Guide Bush _______________ 10

- Steel Templates ____________________ 11
OPERATION
- Marking Out ________________________ 12

- Centring the Jig _____________________ 13

- Quick Centring for 44mm doors ________ 13

- Routing the Mortise __________________ 14

- Routing the Face-plate _______________ 14

- Finishing __________________________ 15

- Deeper Mortise _____________________ 15

- Cutting Key & Spindle Hole ___________ 15
MAINTENANCE _____________________ 15
ENVIRONMENTAL PROTECTION _______ 15
GUARANTEE _______________________ 15
SPARE PARTS
- Spare Parts List ____________________ 16

- Spare Parts Diagram _________________IB

TECHNICAL DATA

Cutter size  

12mm 

Min. workpiece 

34mm

Max. workpiece 

58mm

Template size 

59.8mm x 299mm

Template size with adapter  59.8mm x 239mm

Guide bush size 

30mm

Weight  

3.4kg

The following symbols are used throughout this 

manual:

 

 

Denotes risk of personal injury, loss of 

life or damage to the tool in case of non-

observance of the instructions in this 

manual.

 

Refer to the instruction manual of 

your power tool.

This unit must not be put into service until it has

been established that the power tool to be

connected to this unit is in compliance with

2006/42/EC (identified by the CE marking on the 

power tool).

INTENDED USE

The jig is intended to be used with a plunge 

router fitted with suitable cutter and guide bush 

to rout a mortise and faceplate recess for longer 

locks in wooden doors.  Standard templates 

are for a lock with faceplate 20mm or 24mm 

x 235mm with rounded ends.  An auger bit is 

required to drill the mortise deep enough for 

DDA style locks.

If you require further safety advice, 
technical information or spare parts, 
please call Trend Technical Support 
or visit www.trend-uk.com

Summary of Contents for Lock Jig A

Page 1: ...LOCK JIG A For DDA Disability Discrimination Act Style Lock Faceplate 20mm x 235mm Rounded Ends 24mm x 235mm Rounded Ends Please read these instructions before use...

Page 2: ...AL PROTECTION________ 15 GUARANTEE________________________ 15 SPARE PARTS Spare Parts List_____________________ 16 Spare Parts Diagram__________________IB TECHNICAL DATA Cutter size 12mm Min workpiece...

Page 3: ...y from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 10 Always keep guards in place and in good working order 11 Remove any nails staples and other...

Page 4: ...ssive vibrations whilst using the router stop immediately and have the eccentricity of the router router cutter and clamping system checked by competent personnel 15 All fastening screws and nuts shou...

Page 5: ...x1 x1 x2 x3 x3 x6 x2 x2 x1 LOCK JIG LOCK JIG GUARANTEE x1 x1 x1 ITEMS REQUIRED 1 2 collet plunge router or 1 4 collet plunge router if used for faceplate only 30mm guide bush or 16mm plus collar 12mm...

Page 6: ...stud C Clamp bar D Adjustable lever washer E Adjustable lever M8 F Spacer finger fixing stud G Spacer finger H Spring washer I Mini knob M5 J Guide bush collar 16mm to 30mm K Collar park L Mortise te...

Page 7: ...Stand Ref D STAND A Holds door on it s edge whilst routing hinge recess and mortise for locks Maximum weight 50kg and for doors 32mm to 55mm thick Allows door to be tilted back to assist fitting to d...

Page 8: ...ibility of the door swinging open or shut Face plate only Face plate and mortise Setting the Spacer Fingers Spacers may need to be used to ensure the spigot of the guide bush will not contact the door...

Page 9: ...st 66mm Auger bit and drill required for 3 deep locks for all routers Fit sufficient length of the shank into the collet Ideally at maximum plunge only as much of the cutter should protrude below the...

Page 10: ...OLL 1630 Supplied with Lock Jig 12mm Medium duty router with 1 4 collet e g T5 Router Router Cutter Ref 3 8LX1 4TC or TR12X1 4TC or C019AX1 4TC 16mm Guide Bush Ref GB160 Supplied with Hinge Jig No Spa...

Page 11: ...Router purchase and fit a GB30 If using the Hinge Jig fit the GB160 supplied with the Hinge Jig By using the Guide Bush Collar supplied with the Lock Jig the same router set up can be used by simply f...

Page 12: ...Trend Technical Support Smaller Template Adapter Plate Face plate Dimensions Size Template Style 20mm x 235mm 1 Rounded Ends 24mm x 235mm 2 Rounded Ends A 1 The adapter plate allows the LOCK JIG A to...

Page 13: ...ll be Ensure the centre line is long enough to sight them on the centre line notches on the jig body Mark a horizontal line across the edge at the centre of your lock position You now have two centre...

Page 14: ...central After the lock position has been marked on the door loosen the two lobe clamping knobs and the three adjustable levers which are a ratchet type and require lifting to change their position so...

Page 15: ...uches the door edge Insert the lock fixing plate together with the face plate between the revolving depth guide and the fine adjuster screw Lower the fine adjuster 1 and lock it off 2 see picture Rele...

Page 16: ...ate the position of the recess for the lock striking MAINTENANCE Please use only Trend original spare parts and accessories The jig has been designed to operate over a long period of time with a minim...

Page 17: ...nd WP LOCK 06A 7 3 Washer 8 5mm x 25mm x 1 5mm WP WASH 17 8 2 Plastic Cap Ball End WP LOCK 08A 9 10 11 2 Spring Washer M5 WP WASH 29 12 1 Mortise Template A 35mm x 198mm WP LOCK A T A 13 1 Face Plate...

Page 18: ...LOCK JIG A IB 16 7 6 5 4 3 2 1 11 8 15 17 12 13 15 14 LOCK JIG A LOCK JIG A SPARE PARTS DIAGRAM v2 1 06 2016...

Page 19: ...nt means that specifications may change without notice Trend Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss E OE All trademarks...

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