LOCK/JIG/A
For DDA (Disability Discrimination Act) Style Lock Faceplate 20mm x 235mm (Rounded Ends)24mm x 235mm (Rounded Ends)
Please read these instructions before use.
Page 1: ...LOCK JIG A For DDA Disability Discrimination Act Style Lock Faceplate 20mm x 235mm Rounded Ends 24mm x 235mm Rounded Ends Please read these instructions before use...
Page 2: ...AL PROTECTION________ 15 GUARANTEE________________________ 15 SPARE PARTS Spare Parts List_____________________ 16 Spare Parts Diagram__________________IB TECHNICAL DATA Cutter size 12mm Min workpiece...
Page 3: ...y from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 10 Always keep guards in place and in good working order 11 Remove any nails staples and other...
Page 4: ...ssive vibrations whilst using the router stop immediately and have the eccentricity of the router router cutter and clamping system checked by competent personnel 15 All fastening screws and nuts shou...
Page 5: ...x1 x1 x2 x3 x3 x6 x2 x2 x1 LOCK JIG LOCK JIG GUARANTEE x1 x1 x1 ITEMS REQUIRED 1 2 collet plunge router or 1 4 collet plunge router if used for faceplate only 30mm guide bush or 16mm plus collar 12mm...
Page 6: ...stud C Clamp bar D Adjustable lever washer E Adjustable lever M8 F Spacer finger fixing stud G Spacer finger H Spring washer I Mini knob M5 J Guide bush collar 16mm to 30mm K Collar park L Mortise te...
Page 7: ...Stand Ref D STAND A Holds door on it s edge whilst routing hinge recess and mortise for locks Maximum weight 50kg and for doors 32mm to 55mm thick Allows door to be tilted back to assist fitting to d...
Page 8: ...ibility of the door swinging open or shut Face plate only Face plate and mortise Setting the Spacer Fingers Spacers may need to be used to ensure the spigot of the guide bush will not contact the door...
Page 9: ...st 66mm Auger bit and drill required for 3 deep locks for all routers Fit sufficient length of the shank into the collet Ideally at maximum plunge only as much of the cutter should protrude below the...
Page 10: ...OLL 1630 Supplied with Lock Jig 12mm Medium duty router with 1 4 collet e g T5 Router Router Cutter Ref 3 8LX1 4TC or TR12X1 4TC or C019AX1 4TC 16mm Guide Bush Ref GB160 Supplied with Hinge Jig No Spa...
Page 11: ...Router purchase and fit a GB30 If using the Hinge Jig fit the GB160 supplied with the Hinge Jig By using the Guide Bush Collar supplied with the Lock Jig the same router set up can be used by simply f...
Page 12: ...Trend Technical Support Smaller Template Adapter Plate Face plate Dimensions Size Template Style 20mm x 235mm 1 Rounded Ends 24mm x 235mm 2 Rounded Ends A 1 The adapter plate allows the LOCK JIG A to...
Page 13: ...ll be Ensure the centre line is long enough to sight them on the centre line notches on the jig body Mark a horizontal line across the edge at the centre of your lock position You now have two centre...
Page 14: ...central After the lock position has been marked on the door loosen the two lobe clamping knobs and the three adjustable levers which are a ratchet type and require lifting to change their position so...
Page 15: ...uches the door edge Insert the lock fixing plate together with the face plate between the revolving depth guide and the fine adjuster screw Lower the fine adjuster 1 and lock it off 2 see picture Rele...
Page 16: ...ate the position of the recess for the lock striking MAINTENANCE Please use only Trend original spare parts and accessories The jig has been designed to operate over a long period of time with a minim...
Page 17: ...nd WP LOCK 06A 7 3 Washer 8 5mm x 25mm x 1 5mm WP WASH 17 8 2 Plastic Cap Ball End WP LOCK 08A 9 10 11 2 Spring Washer M5 WP WASH 29 12 1 Mortise Template A 35mm x 198mm WP LOCK A T A 13 1 Face Plate...
Page 18: ...LOCK JIG A IB 16 7 6 5 4 3 2 1 11 8 15 17 12 13 15 14 LOCK JIG A LOCK JIG A SPARE PARTS DIAGRAM v2 1 06 2016...
Page 19: ...nt means that specifications may change without notice Trend Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss E OE All trademarks...
