TREND HR/JIG Instruction Manual Download Page 9

HR/JIG

-8-

100

200

300

400

300

200

100

50mm

90º to

worktop

edge

45º to

worktop

edge

50mm

Ensure jig is lined up at an equal 

distance from worktop edge.

Custom design

Custom design

Custom design

Custom design Custom design

ASSEMBLY

Fitting Location Pins

The jig has sets of pin holes to allow the jig to be 

accurately positioned at 90˚ or 45˚ to the worktop 

edge. The pin holes are at 50mm centres. 

 

Location pins are tapered to ensure a good tight 

fit in hole. Insert the smallest end of the pin into 

the hole by lightly pushing. Ensure pins are fully 

home before use and head is below surface. 

When using jig ensure location pins do not foul 

workbench.

Marking Out for Hot Rods

The jig has a series of engraved lines on one 

side that allow the jig to sighted to lines drawn 

on the worktop. 

 

The jig slots allow for certain hot rod lengths to 

be routed. 

 

For complicated hot rod slots the jig will need to 

be repositioned and the routed slot length limited 

by using a user made stop or to a pencil line. 

Careful marking out will be required.

Pin

At 90º to Worktop Edge

At 45º to Worktop Edge

Summary of Contents for HR/JIG

Page 1: ...HR JIG Please read these instructions before use...

Page 2: ...g the Grooves___________________ 10 Fitting Hot Rods______________________ 11 MAINTENANCE_______________________ 11 ENVIRONMENTAL PROTECTION________ 11 GUARANTEE_________________________ 11 SPARE PART...

Page 3: ...from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 10 Always keep guards in place and in good working order 11 Remove any nails staples and other m...

Page 4: ...ive vibrations whilst using the router stop immediately and have the eccentricity of the router router cutter and clamping system checked by competent personnel 15 All fastening screws and nuts should...

Page 5: ...collet fitted n R6 35mm 12 7mm or R6mm 12mm cove radius cutter depending on hot rod diameter n 30mm guide bush n Trestles x 2 n Clamps x 3 Other hot rod diameters are available on the market please c...

Page 6: ...y B 100mm hot rod slot C 200mm hot rod slot D 300mm hot rod slot E 400mm hot rod slot F Pin holes for 90 to worktop edge G Pin holes for 45 to worktop edge H Slot size engravings I Engraved lines at 4...

Page 7: ...t DW625EK 629 Draper R1900V Elu MOF 31 77 98 131 177 E Felisatti TP246 E R346EC Festo OF2000E Freud FT2000E Hitachi MI12V M12SA TR12 Makita 3612BR 3612 C Metabo OF1612 OFE1812 Performance Pro CLM1250R...

Page 8: ...orktop Carry Case Ref CASE DG Large carry case to hold and transport the Hot Rod Jig Case has hard carry strap removable shoulder strap and accessory pouch Whenever fast action clamps are used ensure...

Page 9: ...ight fit in hole Insert the smallest end of the pin into the hole by lightly pushing Ensure pins are fully home before use and head is below surface When using jig ensure location pins do not foul wor...

Page 10: ...n Secure the jig with clamps ensure clamps do not foul router path OPERATION 100 200 300 400 300 200 100 Pin Clamp Clamp Worktop edge Clamp 10 0 20 0 30 0 40 0 30 0 20 0 10 0 Worktop edge Pin Ensure...

Page 11: ...Depth of Cut n The preferred method of recessing slots for hot rods is to cut one third to half the diameter in depth of the hot rods For example for 12mm diameter rods the cut depth is 4 6mm deep n...

Page 12: ...se is also available Ref CASE DG Fitting Hot Rods n Place the hot rods into the recesses Check with hot rod manufacturers instructions for fitting guidance and suitable adhesive n Finish and seal work...

Page 13: ...original spare parts HR JIG SPARE PARTS DIAGRAM v1 0 03 2014 HR JIG 2 3 1 100 200 300 400 300 200 100 HR JIG SPARE PARTS LIST v1 0 03 2014 No Qty Desc Ref 1 1 Hot Rod Jig HR JIG 2 1 Pins 10mm Pack of...

Page 14: ...r is blunt Clamps are not secure Remedy Check concentricity of cutter and guide bush Cutter should be a radius cove cutter of suitable diameter to suit hot rods A 30mm guide bush is required Repositio...

Page 15: ...hat specifications may change without notice Trend Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss E OE All registered trademarks...

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