TREND HR/JIG Instruction Manual Download Page 3

HR/JIG

-2-

SAFETY

WARNING:

Observe the safety regulations in the 

instruction manual of the power tool 

to be used.  Please read the following 

instructions carefully.  Failure to do so 

could lead to serious injury.  When using 

electric tools, basic safety precautions, 

including the following should always be 

followed to reduce the risk of fire, electric 

shock and personal injury.  Also observe 

any applicable additional safety rules. 

Read the following safety instructions 

before attempting to operate this product.

PLEASE KEEP THESE 

INSTRUCTIONS IN A SAFE PLACE.

The attention of UK users is drawn 

to The Provision and Use of Work 

Equipment Regulations 1998, and any 

subsequent amendments.
Users should also read the HSE/HSC 

Safe Use of Woodworking Machinery 

Approved Code of Practice and Guidance 

Document and any amendments.
Users must be competent with 

woodworking equipment before using our 

products.

IMPORTANT NOTE:

Residual Risk.  Although the safety 

instructions and operating manuals for 

our tools contain extensive instructions 

on safe working with power tools, every 

power tool involves a certain residual risk 

which cannot be completely excluded 

by safety mechanisms.  Power tools 

must therefore always be operated with 

caution! 

General

1.  Disconnect power tool and 

attachment from power supply 

when not in use, before servicing, 

when making adjustments and 

when changing accessories such 

as cutters. Ensure switch is in “off” 

position.  Always ensure cutter has 

stopped rotating. 

2.

 

Always mount the power tool, 

accessory or attachment in 

conformity with the instructions. Only 

use attachment and accessories 

specified in the power tool manual. 

The tool or attachment should not be 

modified or used for any application 

other than that for which it was 

designed. Do not force tool.

3.

 

Keep children and visitors away.  Do 

not let children or visitors touch the 

tool, accessory or attachment.  Keep 

children and visitors away from work 

area.  Make the workshop child proof 

with padlock and master switch.

4.

 

Dress properly.  Do not wear loose 

clothing or jewellery, they can be 

caught in moving parts.  Rubber 

gloves and non-skid footwear 

is recommended when working 

outdoors.  Wear protective hair 

covering to contain long hair.

5.

 

Consider working environment.  Do 

not use the product in the rain or in 

a damp environment.  Keep work 

area well lit.  Do not use power tools 

near gasoline or flammable liquids.  

Keep workshop at a comfortable 

temperature so your hands are 

not cold.  Connect machines that 

are used in the open via a residual 

current device (RCD) with an 

actuation current of 30 mA maximum.  

Use only extension cables that are 

approved for outdoor use.

6.

 

The accessory or attachment must 

be kept level and stable at all times.

7.

 

Keep work area clean.  Cluttered 

workshops and benches can cause 

injuries.  Ensure there is sufficient 

room to work safely.

8.

 

Secure idle tools.  When not in use, 

tools should be stored in a dry and 

high or locked up place, out of reach 

of children.

9.

 

For best control and safety use 

both hands on the power tool and 

attachment.  Keep both hands away 

from cutting area. Always wait for the 

spindle and cutter to stop rotating 

before making any adjustments.

10.  Always keep guards in place and in 

good working order.

11.  Remove any nails, staples and other 

metal parts from the workpiece.

12.  Maintain tools and cutters with care. 

Keep cutters sharp and clean for 

better and safer performance.  Do 

not use damaged cutters.  Follow 

instructions for lubricating and 

changing accessories.  Keep handles 

dry, clean and free from oil and 

grease.

13.  Maintain accessories.  Do not use 

damaged accessories.  Only use 

accessories recommended by the 

manufacturer.

14.  Check damaged parts.  Before 

operation inspect the attachment, 

the power tool, the cable, extension 

cable and the plug carefully for signs 

of damage.  Check for alignment of 

moving parts, binding, breakage, 

mounting and any other conditions 

that may effect its operation. 

Have any damage repaired by an 

Authorised Service Agent before 

using the tool or accessory.  Protect 

tools from impact and shock.

15.  Do not use tool if switch does not 

turn it on or off.  Have defective 

switches replaced by an Authorised 

Service Agent

16.  Don’t over reach.  Keep proper 

footing and balance at all times.  Do 

not use awkward or uncomfortable 

hand positions.

17.  Don’t abuse the cable.

  

Never carry 

power tool or accessory by cord or 

pull it to disconnect from the socket. 

Keep cord from heat, oil and sharp 

edges.  Always trail the power cord 

away from the work area.

18.  Connect dust extraction equipment.

  

If devices are provided for the 

connection of dust extraction and 

collection facilities, ensure these are 

connected and properly used.

19.  Check all fixing and fastening nuts, 

bolts and screws on power tool, 

attachment and cutting tools before 

use to ensure they are tight and 

secure.  Periodically check when 

machining over long periods.

20.  Stay alert. Watch what you are 

doing. Use common sense.  Do not 

operate tools when you are tired, 

under the influence of drugs or 

alcohol.

21.  Personal Protective Equipment 

(PPE) for eye, ear and respiratory 

protection must be worn.  All PPE 

must meet current UK and EU 

legislation.

22.  Do not leave tools running 

unattended.  Do not leave tool until it 

comes to a complete stop.

23.  Always clamp workpiece being 

machined securely.

24.  Only use cutting tools for 

woodworking that meet EN847-

1/2 safety standards, and any 

subsequent amendments.

25.  Vibration levels.  Hand held power 

tools produce different vibration 

levels.  You should always refer 

to the specifications and relevant 

Health & Safety Guide.

Routing Safety

1.

 

Read and understand instructions 

supplied with power tool, attachment 

and cutter.

2.

 

Keep hands, hair and clothing clear 

of the cutter.  

3.

 

Remove adjusting keys and 

spanners.  Check to see that keys 

and adjusting spanners are removed 

from the router tool, cutter and 

attachment before turning router on.  

Make sure cutter can rotate freely.

4.

 

Noise.  Take appropriate measures 

for the protection of hearing if 

the sound pressure of 85dB(A) is 

exceeded. Routing sound pressure 

may exceed 85dB(A), so ear 

protection must be worn. 

5.

 

Eye protection. Always wear eye 

protection in the form of safety 

goggles, spectacles or visors to 

protect the eyes.

6.

 

Respiratory protection.  Wear a 

face or dust mask, or powered 

respirator. Dust masks/filters should 

be changed regularly.

Summary of Contents for HR/JIG

Page 1: ...HR JIG Please read these instructions before use...

Page 2: ...g the Grooves___________________ 10 Fitting Hot Rods______________________ 11 MAINTENANCE_______________________ 11 ENVIRONMENTAL PROTECTION________ 11 GUARANTEE_________________________ 11 SPARE PART...

Page 3: ...from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 10 Always keep guards in place and in good working order 11 Remove any nails staples and other m...

Page 4: ...ive vibrations whilst using the router stop immediately and have the eccentricity of the router router cutter and clamping system checked by competent personnel 15 All fastening screws and nuts should...

Page 5: ...collet fitted n R6 35mm 12 7mm or R6mm 12mm cove radius cutter depending on hot rod diameter n 30mm guide bush n Trestles x 2 n Clamps x 3 Other hot rod diameters are available on the market please c...

Page 6: ...y B 100mm hot rod slot C 200mm hot rod slot D 300mm hot rod slot E 400mm hot rod slot F Pin holes for 90 to worktop edge G Pin holes for 45 to worktop edge H Slot size engravings I Engraved lines at 4...

Page 7: ...t DW625EK 629 Draper R1900V Elu MOF 31 77 98 131 177 E Felisatti TP246 E R346EC Festo OF2000E Freud FT2000E Hitachi MI12V M12SA TR12 Makita 3612BR 3612 C Metabo OF1612 OFE1812 Performance Pro CLM1250R...

Page 8: ...orktop Carry Case Ref CASE DG Large carry case to hold and transport the Hot Rod Jig Case has hard carry strap removable shoulder strap and accessory pouch Whenever fast action clamps are used ensure...

Page 9: ...ight fit in hole Insert the smallest end of the pin into the hole by lightly pushing Ensure pins are fully home before use and head is below surface When using jig ensure location pins do not foul wor...

Page 10: ...n Secure the jig with clamps ensure clamps do not foul router path OPERATION 100 200 300 400 300 200 100 Pin Clamp Clamp Worktop edge Clamp 10 0 20 0 30 0 40 0 30 0 20 0 10 0 Worktop edge Pin Ensure...

Page 11: ...Depth of Cut n The preferred method of recessing slots for hot rods is to cut one third to half the diameter in depth of the hot rods For example for 12mm diameter rods the cut depth is 4 6mm deep n...

Page 12: ...se is also available Ref CASE DG Fitting Hot Rods n Place the hot rods into the recesses Check with hot rod manufacturers instructions for fitting guidance and suitable adhesive n Finish and seal work...

Page 13: ...original spare parts HR JIG SPARE PARTS DIAGRAM v1 0 03 2014 HR JIG 2 3 1 100 200 300 400 300 200 100 HR JIG SPARE PARTS LIST v1 0 03 2014 No Qty Desc Ref 1 1 Hot Rod Jig HR JIG 2 1 Pins 10mm Pack of...

Page 14: ...r is blunt Clamps are not secure Remedy Check concentricity of cutter and guide bush Cutter should be a radius cove cutter of suitable diameter to suit hot rods A 30mm guide bush is required Repositio...

Page 15: ...hat specifications may change without notice Trend Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss E OE All registered trademarks...

Reviews: