TREND HR/JIG Instruction Manual Download Page 14

HR/JIG

-13-

Fault

Groove is too wide or too   

 

narrow for the rods.

Groove depth varies  

 

 

between slots.

Grooves are too shallow    

 

for rods.

Grooves are too deep for   

 rods.

Groove in worktop is burnt.

Jig is slipping on material.

Cause

Cutter or guide bush is the 

incorrect diameter or cutter is 

not running true.

Jig has lifted when routing.

 

Cutter has slipped in the collet 

when routing. 

Cut depth not deep enough.

Cut depth too deep.

Cutter is blunt.
Clamps are not secure.

Remedy

Check concentricity of cutter 

and guide bush. Cutter should 

be a radius cove cutter of 

suitable diameter to suit hot 

rods. A 30mm guide bush is 

required.
Reposition clamps so jig does 

not lift when routing.  Ensure 

router does not foul clamps.
Check cutter is being held 

in the collet, replace collet if 

necessary.
Reset cut depth depending on 

diameter of rods. For example 

for 12mm rods, between 

4-6mm depth.
Replace worktop and reset cut 

depth depending on diameter 

of rods. For example for 12mm 

rods, between 4-6mm depth.
Always use sharp cutters.
Check clamps for wear. Clamp 

securely.

TROUBLE SHOOTING

-IB-

Summary of Contents for HR/JIG

Page 1: ...HR JIG Please read these instructions before use...

Page 2: ...g the Grooves___________________ 10 Fitting Hot Rods______________________ 11 MAINTENANCE_______________________ 11 ENVIRONMENTAL PROTECTION________ 11 GUARANTEE_________________________ 11 SPARE PART...

Page 3: ...from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 10 Always keep guards in place and in good working order 11 Remove any nails staples and other m...

Page 4: ...ive vibrations whilst using the router stop immediately and have the eccentricity of the router router cutter and clamping system checked by competent personnel 15 All fastening screws and nuts should...

Page 5: ...collet fitted n R6 35mm 12 7mm or R6mm 12mm cove radius cutter depending on hot rod diameter n 30mm guide bush n Trestles x 2 n Clamps x 3 Other hot rod diameters are available on the market please c...

Page 6: ...y B 100mm hot rod slot C 200mm hot rod slot D 300mm hot rod slot E 400mm hot rod slot F Pin holes for 90 to worktop edge G Pin holes for 45 to worktop edge H Slot size engravings I Engraved lines at 4...

Page 7: ...t DW625EK 629 Draper R1900V Elu MOF 31 77 98 131 177 E Felisatti TP246 E R346EC Festo OF2000E Freud FT2000E Hitachi MI12V M12SA TR12 Makita 3612BR 3612 C Metabo OF1612 OFE1812 Performance Pro CLM1250R...

Page 8: ...orktop Carry Case Ref CASE DG Large carry case to hold and transport the Hot Rod Jig Case has hard carry strap removable shoulder strap and accessory pouch Whenever fast action clamps are used ensure...

Page 9: ...ight fit in hole Insert the smallest end of the pin into the hole by lightly pushing Ensure pins are fully home before use and head is below surface When using jig ensure location pins do not foul wor...

Page 10: ...n Secure the jig with clamps ensure clamps do not foul router path OPERATION 100 200 300 400 300 200 100 Pin Clamp Clamp Worktop edge Clamp 10 0 20 0 30 0 40 0 30 0 20 0 10 0 Worktop edge Pin Ensure...

Page 11: ...Depth of Cut n The preferred method of recessing slots for hot rods is to cut one third to half the diameter in depth of the hot rods For example for 12mm diameter rods the cut depth is 4 6mm deep n...

Page 12: ...se is also available Ref CASE DG Fitting Hot Rods n Place the hot rods into the recesses Check with hot rod manufacturers instructions for fitting guidance and suitable adhesive n Finish and seal work...

Page 13: ...original spare parts HR JIG SPARE PARTS DIAGRAM v1 0 03 2014 HR JIG 2 3 1 100 200 300 400 300 200 100 HR JIG SPARE PARTS LIST v1 0 03 2014 No Qty Desc Ref 1 1 Hot Rod Jig HR JIG 2 1 Pins 10mm Pack of...

Page 14: ...r is blunt Clamps are not secure Remedy Check concentricity of cutter and guide bush Cutter should be a radius cove cutter of suitable diameter to suit hot rods A 30mm guide bush is required Repositio...

Page 15: ...hat specifications may change without notice Trend Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss E OE All registered trademarks...

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