Trelawny 735.7072 Operation And Maintenance Manual Download Page 4

OPERATION 

Foreword 

 

Thank you for your purchase of the 

TRELAWNY  4”  Vibro-Lo  Angle 

Grinder. 

This manual contains the necessary 

maintenance  information  for  you  to 

ensure proper operation and care for 

this machine. 

 

It  is  essential  for  you  to  read 

through this manual thoroughly. 

 

In  the  unlikely  event  that  you 

experience  problems  with  your 

4”  VL  Angle  Grinder,  please  do  not 

hesitate  to  contact  your  local 

Trelawny  dealer  or  agent.  We 

always  welcome  feedback  and 

comments  from  our  valued 

customers. 

 

 

Safety Precautions 

WEAR  SAFETY  BOOTS,  FACE 

M A S K ,   S H A T T E R P R O O F 

GLASSES,  HELMET,  GLOVES  and 

any  other  personal  protective 

equipment  required  for  the  working 

conditions. Avoid loose clothing; this 

may  become  trapped  in  moving 

parts and cause serious injury.  

 

AI R   M OT ORS   AR E   N OT 

ELECTRICALLY INSULATED. 

 

ENSURE  THAT  HANDS  and 

clothing are kept away from rotating 

parts. 

 

ONLY  YOUR  SUPERVISOR  OR 

AUTHORISED  MAINTENANCE 

ENGINEER should adjust the speed 

control setting within the  air  motor; 

although  this  has  been  set  to  the 

optimum speed during manufacture, 

the  speed  should  be  checked  on  a 

daily basis. 

 

ENSURE THAT THE WORK PLACE 

IS  WELL  VENTILATED.  Avoid 

o p e r a t i n g   e n g i n e - p o w e r e d 

compressors  in  an  enclosed  area, 

since  engine  exhaust  gases  are 

poisonous. 

 

 

BE AWARE, when the angle grinder 

is  switched  off,  the  work  head  will 

continue to rotate briefly. 

The  grinder  must  never  be  used 

without a wheel guard fitted. 

 

The air supply should be lubricated. It is 

strongly recommended that an air filter, 

regulator,  lubricator  is  used,  this  will 

supply clean, lubricated air at the correct 

pressure to the tool. 

 

Details  of  such  equipment  can  be 

obtained from your supplier.

 

 

If such equipment is not used then the 

tool should be lubricated by shutting off 

the air supply to the tool, depressurising 

the  line  by  pressing  the  trigger  on  the 

tool.  

 

Disconnect the air line and pour into the 

air  intake  a  teaspoonful  (5ml)  of  a 

suitable pneumatic motor lubricating oil 

preferably incorporating a rust inhibitor.  

 

Reconnect tool to air supply and run tool 

slowly for a few seconds to allow air to 

circulate the oil. If tool is used frequently 

lubricate on daily basis and if tool starts 

to slow or lose power.  

 

Putting into service 

Remove  plastic  bung  from  air  inlet 

using a pair of pliers. 

 

Use  a  clean  lubricated  air  supply  that 

will  give  a  measured  air  pressure  to 

the tool of 6.3bar (90psi). 

 

It is recommended a air filter/regulator/

lubricator  is  used  which  can  be 

obtained from air tool supplier. 

 

Recommended lubricants 

Oil the tool daily during use.  Put a few 

drops  of  one  of  the  following  bio-

degradable  air  tool  lubricants  through 

the air inlet. 

 

SHELL 

Naturelle HF 

CASTROL  Carelube HTG 22 

 

Always  use  clean  oil  from  a  sealed 

container. 

 

 

 

Risk of Hand-arm Vibration 

injury 

 

These  tools  may  cause  Hand-arm 

Vibration  Syndrome  injury  if  their  use 

is not adequately managed. 

 

We  advise  you  to  carry  out  a  risk 

assessment  and  to  implement 

measures  such  as;  limiting  exposure 

time  [i.e.  actual  trigger  time,  not  total 

time at work], job rotation, ensuring the 

tools are used correctly. 

 

Ensure  the  tools  are  maintained 

according  to  our  recommendations, 

and  ensuring  that  the  operators  wear 

personal  protective  equipment  [PPE] 

particularly  gloves  and  clothing

 to 

keep them warm and dry. 

 

Employers  should  consider  setting  up 

a programme of health surveillance to 

establish  a  benchmark  for  each 

operator  and  to  detect  any  early 

symptoms of vibration injury. 

 

We  are  not  aware  of  any  PPE  that 

provides  protection  against  vibration 

injury  by  attenuating  vibration 

emissions. 

 

See  ‘

Specifications

’  section  for 

vibration emission data. 

 

Grinding Discs, Flap Wheels & 

Applications 

 

Grinding Discs 

For use on steel. 

 

Flap Wheel 

For the removal aggressive removal of 

paint and coatings and heavy rust from 

steel  work,  leaving  a  bright  finish  on 

steel work. 

 

Wire Cup Brush 

For  the  removal  of  light  paint,  other 

coatings and rust from steel work. 

 

Use of tool 

This angle grinder is designed for use 

with  reinforced  resin  bonded 

depressed centre grinding wheels that 

have  a  permitted  rotational  speed  in 

excess of 10,000rpm. 

 

The  tool  is  designed  for  light  grinding 

and dressing of welds, etc, but not for 

cutting off.

 

Summary of Contents for 735.7072

Page 1: ...4 Vibration Reduced Angle Grinder Operation and Maintenance Manual www trelawnyspt co uk ...

Page 2: ......

Page 3: ......

Page 4: ...orating a rust inhibitor Reconnect tool to air supply and run tool slowly for a few seconds to allow air to circulate the oil If tool is used frequently lubricate on daily basis and if tool starts to slow or lose power Putting into service Remove plastic bung from air inlet using a pair of pliers Use a clean lubricated air supply that will give a measured air pressure to the tool of 6 3bar 90psi I...

Page 5: ...protection and wear protective gloves if there are sharp edges in the working area The tool and the grinding process can create a noise level such that ear protectors should be worn If the grinding process creates dust then use a suitable breathing mask Check that the material being worked will not cause harmful dust or fumes If this is so then special breathing apparatus may be required Seek advi...

Page 6: ...l soft faced hammer The Front End Plate 19 with its Bearing 13 and Cylinder 18 should then come apart take care not to loose the 4 x Rotor Blades 16 At the other end of the Rotor is the governor this is retained by 2 x Spring Pins 48 use a small pin punch to remove the pins taking care not to loose any off the 6 x Pendulums 47 The governor s Plunger 12 Spring 45 and the Adjust Nut 42 can be remove...

Page 7: ...Housing with the domed side first Place several drops of gear oil onto the Felt Oiler 79 Also grease the Bevel Gear 30 with a molybdenum or lithium based general purpose grease and insert the Spindle assembly into the Gear Housing 23 Insert the Spindle Lock Button assembly with the flat adjacent to the retaining grub Screw threaded hole Insert the grub Screw 61 and tighten the grub Screw using a 2...

Page 8: ... 7 bar 100psi No load RPM 10 000 RPM Recommended hose bore to a max length 10 metres 10mm 3 8 Vibration AEQ Primary hand position trigger position 1 2 m s2 k Test method in accordance with ISO standards BS EN ISO 28927 12 2012 Noise Noise LpA Pressure Level 83 dB A Test methods in accordance with Pneurop test code PN8NTC1 ISO 3744 MAINTENANCE EXPLODED VIEW ...

Page 9: ...eed rating 20 Check the speed of the grinder at least once per week if it is in regular use with an accurate tachometer 21 The tool must only be used with the grinding wheels as set out in section Use of the Tool and shown on parts list Never fit any other device 22 Carry out the instructions as set out in Putting into Service 23 Many countries have local or national rules re the use and fitting o...

Page 10: ...using 24 370 8740A 24 Spring washer 25 370 8740A 25 Screw 26 370 8740A 26 Spacer 27 370 8740A 27 Screw 28 370 8740A 28 Bearing 29 370 8740A 29 Circlip 30 370 8740A 30 Bevel gear 31 370 8740A 31 Wave washer 32 370 8740A 32 Bearing 33 370 8740A 33 M10 Spindle 34 370 8740A 34 Key 35 370 8740A 35 Spacer 36 370 8740A 36 Bearing cap 37 370 8740A 37 4 Disc cover 38 370 8740A 38 M10 Flange 39 UT8740A 39 S...

Page 11: ...NOTES ...

Page 12: ...NOTES ...

Page 13: ...NOTES ...

Page 14: ...wn Road Sydenham Industrial Estate Leamington Spa Warwickshire CV31 1XT United Kingdom Telephone 44 0 1926 883781 Fax 44 0 1926 450352 Email sales trelawny co uk TSPT UK 2013 Part No 735 7072 issue 17 11 16 www trelawnyspt co uk ...

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