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Trek 2022 SESSION, Service Manual Supplement, Page: 4 / 16

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Trek 2022 SESSION Service Manual Supplement Download Page 4

2022 Session Service Manual

3

Idler pulley 

The idler pulley and spacers can be repositioned to align the idler pulley with the chainring. For instructions, refer to the 

 

Adjust the position of the idler pulley section on page 

4

.

3

2

1

4

5

6

7

8

2

  

Item

Description

Quantity in 

Assembly

Part Number

Torque (Nm)

1 

Idler pulley 

1

W1042533

—

2 

Washer

2

W5251170

—

3 

Idler guard bolts

2

W1052364

1

4

 

Idler guard

2

W1052385

—

5 

Spacer, black, grooved, 4.5mm

1

W5251169

—

6 

Spacer, 0.5mm

1

W5265886

—

7 

Spacer, grey, 3.5mm

1

W5251168

—

8 

Idler bolt

1

W1051961

17

Summary of Contents for 2022 SESSION

Page 1: ...2022 SESSION SERVICE MANUAL SUPPLEMENT...

Page 2: ...pecified torque Over tightening hardware could deform or break the hardware or components Under tightening hardware could cause hardware or components to become loose Either situation could damage the...

Page 3: ...the rocker pivot Mino Link set to the high position See the Adjust the geometry section on page 6 for information about adjusting the Mino Link Install the extended headset cup 1 Item Description Part...

Page 4: ...e Adjust the position of the idler pulley section on page 4 3 2 1 4 5 6 7 8 2 Item Description Quantity in Assembly Part Number Torque Nm 1 Idler pulley 1 W1042533 2 Washer 2 W5251170 3 Idler guard bo...

Page 5: ...on either side of the idler pulley Tools 6mm hex tool Torque wrench with 6mm hex bit Grease 1 Inspect the current installation to determine the distance the idler pulley must be shifted to align with...

Page 6: ...ocker axle 1 5 Install the non driveside bearing 2 over the axle Press the bearing in from the non drive side 6 Install a spacer 3 over the bearing 7 Position the rocker plate so it aligns with the sh...

Page 7: ...position when using 27 5 wheels or a 29 wheel up front and a 27 5 wheel in the back Creates a slacker head tube angle Pushes out the front fork for slower steering that is more stable at high speed Lo...

Page 8: ...nsert the sleeve 4 from the non drive side 3 Press in the non driveside bearing 3 Tip The sleeve and bearing must be properly aligned to allow the axle to pass through To aid in alignment use the bear...

Page 9: ...with a 12 7mm thread NOTICE The washer is frame specific Install only the washer compatible with your frame WARNING Do not apply grease to the derailleur hanger or bolt Apply grease to only the thru a...

Page 10: ...bit Cassette lockring Grease 1 Press in the driveside bearing 4 2 Press in the non driveside bearing 4 3 Place the retaining ring 3 over the non driveside bearing 4 Apply grease to the non driveside...

Page 11: ...Service Manual 10 Shock mounts 1 2 3 5 4 Item Description Quantity in Assembly Part Number Torque Nm 1 Upper shock bolt 1 5272748 10 2 Nut 1 3 Lower shock bolt 1 5272749 10 4 Mino link spacer 1 5 Mino...

Page 12: ...and square edge hits Position the Mino Link chip with 25 on top More bottom out resistance over big hits and drops Tools 6mm hex tool Torque wrench with 6mm hex bit 1 Make sure the Mino Links on the...

Page 13: ...ay guard 1 W1052384 4 Brake cable adhesive scuff guard 1 W326986 5 Idler pulley guard 1 W1052385 6 Washer 2 W5265886 Zip tie 1 Brake cable scuff guard Use isopropyl alcohol to clean the frame surface...

Page 14: ...omponent changes or repairs Internal cable routing 1 2 6 3 Optional external cable routing 1 2 5 3 2 4 6 3 Item Description Quantity in Assembly Part Number Torque Nm 1 Rear brake cable 1 2 Socket hea...

Page 15: ...recommends 6mm clearance above and on the sides of the tyre Wheel set Maximum tyre size 29 29 0 x 2 60 27 5 27 5 x 2 60 Combination of 29 and 27 5 27 5 x 2 60 Seat post WARNING Always follow the seat...

Page 16: ...s refer to the suspension calculator at Trekbikes com suspension calculator Fork WARNING Exceeding the recommended maximum fork length could damage the bicycle and result in injury to the rider 2 1 3...

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