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 Instructions for Use and Maintenance 120H-HY – 190H-HY (0901)

 

 
 

Safety during maintenance and repairing.  

Apply hand brake and place the machine on a 

hard level surface when maintaining or adjusting it. Always stop the tractor, set brake, shut off 
the tractor engine, remove the ignition key, and allow machines moving parts to come to a 
complete stop before dismounting tractor. Ensure that all moving parts have stopped 
completely before making adjustments, servicing or cleaning the machine. If the machine has 
been raised for cleaning, maintenance, inspection or repairs, it is imperative that you prevent it 
from sinking or falling down by placing supports under the machine. Never work under 
equipment unless it is blocked securely. Keep service area clean and dry. After servicing, be 
sure all tools, parts and service equipment are removed. Clean the machine thoroughly before 
repairs or storage. Be sure to thoroughly wash the machine without using excessive pressure 
especially on the moving parts, bearings and electric components. After cleaning, carefully dry 
the machine and lubricate it and perform a short test drive.

 

 

Vibrations. 

Do not use the machine if it is vibrating or shaking. Stop and investigate the 

cause. Change any damaged parts. 

 
Emergency stop. 

Know how to stop the tractor and machine quickly in case of an emergency.

 

After striking an obstacle, shut the tractor down and thoroughly inspect for damage before 
restarting.  

 

Hydraulic hoses.

 

The machine’s hydraulic hoses contain oil under high pressure. Never 

touch the hoses or other hydraulic components while there is still pressure in the system. In 
case of leakage, oil under high pressure can penetrate the skin and cause serious injuries. If 
accident happen, contact doctor. 
Check the condition of the hydraulic hoses every day. Worn or leaking hoses must be replaced 
immediately with new hoses that meet the manufacturer’s technical requirements. 
The hydraulic motor and the hoses become hot during work; there is a risk for burn injury. 
Never loosen the hoses while the oil is still hot. Wait until it cools down. When changing 
tractor, check length of hydraulic hoses, if to long or short, they can easily be damaged. 
The hydraulic motor and the hoses become hot during work; there is a risk for burn injury. 
Never loosen the hoses while the oil is still hot. Wait until it cools down. 

 

Welding. 

Protect bearings, electronic and hydraulic components before any welding is done. 

Place earth connection close to the place for welding. 

 
Fire danger. 

If any component gets over heated, stop machine and check reason. There is an 

increased risk of fire when working in dry areas.  

 
Spare parts. 

Use only original repair parts 

Where replacement parts are necessary for periodic maintenance and servicing, genuine 
replacement parts must be used to restore your equipment to original specifications. The 
company will not claim responsibility for use of unapproved parts and/or accessories and other 
damages as a result of their use. 
Unauthorized modifications to the machine may impair the function and/or safety of the 
machine and reduce its life. If equipment has been altered in any way from original design, the 
manufacturer does not accept any liability for injury or warranty. 

 trejonindustries.se 

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Summary of Contents for 120H-HY

Page 1: ...ions for Use and Maintenance Hydraulic driven Snow Blower 120H HY 150H HY 190H HY NOTE Read instructions before use TREJON AB F retagsv gen 9 SE 911 35 V NN SBY SWEDEN Tel 46 0 935 39 900 Fax 46 0 935...

Page 2: ...Instructions for Use and Maintenance 120H HY 190H HY 0901 TABLE OF CONTENT trejonindustries se 2...

Page 3: ...1 Assembly 15 3 2 Attaching machine to the tractor 15 3 3 Before starting up 17 3 4 Adjustments 17 3 5 Operating the machine 19 4 Service and maintenance 21 4 1 General 21 4 2 Maintenance schedule 22...

Page 4: ...ce Pay special attention to the words WARNING CAUTION and NOTE in the safety instructions The words have been chosen from of the following WARNING This safety sign is used to identify potential hazard...

Page 5: ...he equipment We have produced this manual for you to get a good understanding of the functioning of the machine and what safety and maintenance instructions to follow when working with it If any quest...

Page 6: ...intenance Check that all screws are properly tightened see section Service and maintenance Check that all guards and safety shields are properly fastened Check the oil level in the gearbox See section...

Page 7: ...sure at tractors hydraulic system is the factors that decide which effect the hydraulic motor will deliver TREJON deliver snow blower with a hydraulic motor that will suit the figures about tractors h...

Page 8: ...powered 3 Adjustable flap 4 Flap control 5 Ejector tube 6 Front safety bow 7 Reversible wearing edge 8 Feeding auger 9 Ejecting rotor 10 Gearbox 11 Hydraulic connection 12 Shear bolt clutch for feedi...

Page 9: ...450 Operation of gear box type Hydraulic Hydraulic Hydraulic Hydraulic motor type Orbit motor Orbit motor Orbit motor Recommended oil flow l min 35 55 45 65 55 80 Max operating pressure Bar 175 175 1...

Page 10: ...hine correctly don t stand behind the tractor during installation Ensure machine is properly mounted adjusted and in good operating condition Failure to ensure a secure coupling of the implement to th...

Page 11: ...hanging directions on a slope Pass diagonally through sharp dips and avoid sharp drops to prevent hanging up the tractor and machine If tractor overturns hold tight to steering wheel Operating in dark...

Page 12: ...the hoses or other hydraulic components while there is still pressure in the system In case of leakage oil under high pressure can penetrate the skin and cause serious injuries If accident happen cont...

Page 13: ...manual and the safety instructions before using the equipment Pass on all safety instructions to other users of the equipment Warning Do not touch moving parts Do not move about near the PTO when the...

Page 14: ...must be immobilized with the parking brake whenever the operator leaves the cabin Warning Crushing hazard When the ejector tube is lowered the engine of the tractor and the hydraulic pressure must be...

Page 15: ...s in section 3 3 Before starting up must be cleared 3 2 Attaching machine to the tractor Warning Crushing hazard When connecting never stand between the tractor and the equipment as long as the tracto...

Page 16: ...om the outlet must be controllable from the tractor cab Adjust the length of the hose and mount suitable quick couplings on the tractor as well as couplings for the hydraulic motor Return Oil from the...

Page 17: ...see section Service and maintenance The gearbox is filled with oil SAE 80W 90 API GL4 GL5 Industrial gear oil ISO VG 220 Adjust height of scraper steel with support pads and machine tilt with loaders...

Page 18: ...re to be adjusted as the wearing edge is being worn down The supporting pads are adjusted by undoing the mounting screws and mount them in other holes Screws that must be taken away when the height is...

Page 19: ...much further than the snow itself Before leaving tractors cabin ensure that all moving parts have come to a complete stop Caution The shear bolt is No guarantee for machine not being damaged at impac...

Page 20: ...t and heavy snow more power is needed and the equipment needs to be used with high revs before working on the snow If you should come to a halt stop the tractor lift up the equipment back up a bit let...

Page 21: ...ccidents Keep work area clear of other persons in order to avoid injuries 4 1 General Carefully maintain the equipment in order to achieve cost effectiveness and a long working life prevent early repa...

Page 22: ...0 Transmission chain for gear box operation 40 h Oil 1 pcs Engine oil 10W40 Turntable gear 40 h Grease 2 pcs NLGI2 EP Chain tensioner 40 h Adjust ment 1 pcs Check the tension You should be able to pus...

Page 23: ...4 Tighten the four fixing screws 5 Lubricate the chain with oil 10W40 or by paint it with grease 6 Mount chain cover Fixing scews 4pcs Adjusting screw 4 6 Gearbox oil check and change Check oil level...

Page 24: ...ISO VG 220 NOTE Dispose of the old oil in an environmentally correct manner and according to the laws of your country Breather Oil fill plug Oil drain plug is placed under the gearbox Oil level plug t...

Page 25: ...turn Shear bolt is broken Change bolt M8x55 6 8 NOTE Do not use a bolt that is threaded all the way Low capacity To low hydraulic flow or hydraulic pressure Frozen snow and ice in machine Check if tra...

Page 26: ...rough the TREJON sales partners The TREJON original spare parts are specifically made for this equipment The fitting and or use of non original parts and accessories may change the technical qualities...

Page 27: ...Instructions for Use and Maintenance 120H HY 190H HY 0901 Notes trejonindustries se 27...

Page 28: ...Instructions for Use and Maintenance 120H HY 190H HY 0901 Notes trejonindustries se 28...

Page 29: ...l to which this certificate applies conforms to the basic safety and health requirements of EEC Directions 2006 42 EG if applicable and to the other relevant EEC Directions title and or number and dat...

Page 30: ...by the failure of the machine If the machine has been modified by the owner Faults which have been caused by the machines normal war and tear and are not related to production faults Inexperienced use...

Page 31: ...same improvements on equipment already delivered Pictures in the manual do not necessarily show the equipment as delivered Technical data weights and measures are without obligation Reservation for f...

Page 32: ...Instructions for Use and Maintenance 120H HY 190H HY 0901 trejonindustries se 32 TREJON AB F retagsv gen 9 SE 911 35 V NN SBY SWEDEN Tel 46 0 935 39 900 Fax 46 0 935 39 919...

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