Trebor Mega 120D, Operation & Maintenance Manual

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MEGA 120D PUMP OPERATION / MAINTENANCE MANUAL CONTENTS
CONTENTS
1 INSTALLATION ............................................................................................................ 3
1.1 UNPACKING ...................................................................................................... 3
1.2 TIE BOLT TORQUE ........................................................................................... 3
1.3 UTILITIES / HOOK-UP ....................................................................................... 3
2 OPTIONS ...................................................................................................................... 5
2.1 FLUID PORT CONNECTION OPTIONS ............................................................ 5
2.2 FLUID FITTINGS / SURGE SUPPRESSOR HOOK-UP .................................... 5
2.3 OPTIONAL LEAK SENSING .............................................................................. 6
2.3.a Installation .............................................................................................. 6
3 START-UP .................................................................................................................... 8
3.1 HIGH TEMPERATURE OPERATION ................................................................ 8
3.2 PERFORMANCE CHARTS ................................................................................ 8
4 MAINTENANCE .......................................................................................................... 10
4.1 PREVENTIVE MAINTENANCE SCHEDULE ................................................... 10
4.1.a Preventive Maintenance Record ......................................................... 12
4.2 RECOMMENDED SPARE PARTS .................................................................. 13
4.3 TOOLS .............................................................................................................. 13
4.4 PARTS ILLUSTRATION ................................................................................... 14
4.5 PARTS LIST ..................................................................................................... 15
4.6 CLEAN-UP ........................................................................................................ 16
4.7 DISASSEMBLY ................................................................................................ 16
4.7.a Head Disassembly ............................................................................... 16
4.7.b Body Disassembly ............................................................................... 17
4.8 ASSEMBLY ...................................................................................................... 17
4.8.a Pilot Valve (Both Heads) ..................................................................... 17
4.8.b Shuttle Spool Assembly ....................................................................... 18
4.8.c Shuttle Assembly (Master Head) ......................................................... 19
4.8.d Quick Exhaust (Both Heads) ............................................................... 20
4.8.e Body Assembly .................................................................................... 20
4.8.f Final Assembly .................................................................................... 23
4.9 TESTING .......................................................................................................... 24
4.9.a Performance Test ................................................................................ 24
4.9.b Dry Pump ............................................................................................. 24
4.9.c Dry Suction .......................................................................................... 24
5 TROUBLESHOOTING ................................................................................................ 25
6 WARRANTY AND EXCLUSIONS .............................................................................. 27
7 CONTACT INFORMATION ........................................................................................ 28
7.1 GENERAL CONTACT INFORMATION ............................................................ 28
7.2 TECHNICAL SUPPORT ................................................................................... 28
7.3 REGIONAL REPRESENTATIVES ................................................................... 28
8 ADDENDA .................................................................................................................. 29
8.1 DISCHARGE SLEEVE ADDENDUM ............................................................... 29
8.2 MAGNETIC SHUTTLE ADDENDUM ............................................................... 31