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Travis Industries GreenSmart Fireplace 564 SS, Installation Manual

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Travis Industries GreenSmart Fireplace 564 SS Installation Manual Download Page 1

 

564 SS 

Fireplace

 

Tested and Listed by  

 

 

 

AS 4553-2000/AG 103-2000 

GSCS20030 

SAI GLOBAL 

•

 

Built-In Direct Vent Fireplace 

•

 

Natural Gas or Propane 

•

 

Residential or Mobile Home

 

WARNING: 

If the information in these instructions is not followed exactly, a fire or 
explosion may result causing property damage, personal injury or loss of 
life. 

-  Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this 

or any other appliance. 

WHAT TO DO IF YOU SMELL GAS 

•  Do not try to light any appliance. 
•  Do not touch any electrical switch; do not use any phone in your building. 
•  Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's 

instructions. 

•  If you cannot reach your gas supplier, call the fire department. 
-  Installation and service must be performed by a qualified installer, service agency or the gas 

supplier. 

This appliance may be installed as an OEM installation in a manufactured (mobile) home and must be 

installed in accordance with the manufacturer’s instructions and all applicable local codes. 
This appliance is only for use with the type(s) of gas indicated on the rating plate.  A conversion kit is 
supplied with the appliance. 

 

Installation Manual 

Installer

: 

After installation give this manual to the home-
owner and explain operation of this heater. 

©

 Copyright 2008, T.I.        $10.00     100-01199_000        4070620

 

 

 

Dragon Wholesaling Pty Ltd 

Unit 2, 14-16 Lexington Drive, Norwest 

NSW. Australia 2153

 

 

Summary of Contents for GreenSmart Fireplace 564 SS

Page 1: ...er from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This appliance may be installed as an OEM installation in a manufactured mobile home and must be installed in accordance with the manufacturer s instructions and all ap...

Page 2: ...lation requirements for the 564 SS fireplace For operating and maintenance instructions refer to the 564 SS Owner s Manual part 100 01200 Listing Details This appliance was listed by SAI Global to AS 4553 2000 AG 103 2000 The listing label is attached to the appliance near the gas control valve ...

Page 3: ...tion 20 Vent Requirements 21 Vent Clearances 21 Altitude Considerations 21 Approved Vent 22 Vent Installation 22 Approved Vent Configurations 23 Restrictor Position 23 Exhaust Restrictor Adjustment 23 Intake Restrictor Adjustment 24 Diffuser Plate Adjustment 25 Rear Vent Config W Horizontal Term no vertical rise 26 Top Vent Configuration with Horizontal Termination 27 Top Vent Configuration with V...

Page 4: ...pane LP Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard Direct questions about the type of fuel used to your dealer Check the label and flame adjust knob on the gas control valve Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area If the flame be...

Page 5: ...g set Do not throw this manual away This manual has important operating and maintenance instructions that you will need at a later time Always follow the instructions in this manual Do not touch the hot surfaces of the heater Educate all children of the danger of a high temperature heater Young children should be supervised when they are in the same room as the heater Due to the high temperature t...

Page 6: ... Capacity in square meter 88 88 Maximum Megajoules MJ Input Per Hour 21 6 21 6 Heating capacity will vary with floor plan insulation and outside temperature Dimensions Rear Vent Configuration 8 Diameter Vent Back of Fireplace 36 1 4 Weight 155 Lbs Includes the required 1 2 clearance 16 1 4 30 30 1 4 33 1 4 1 28 3 4 32 1 2 18 3 4 31 3 4 Top Vent Configuration 8 Diameter Vent 4 3 4 24 1 4 Left Right...

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Page 9: ...he diffuser when changing the vent configuration Converting the Fireplace to Top Vent Configuration Remove the 4 screws securing the outer flue assembly Place the screws and assembly aside NOTE Use a magnetic tipped nutdriver on these screws take care to prevent the screws from falling into the fireplace Top of Fireplace Back of Fireplace Remove and discard the heat shield Replace the 4 removed sc...

Page 10: ...the rear facing exhaust port with the same screws Verify the gasket on the intake cover plate is in place then attach it to the rear of the fireplace using the screws removed earlier Verify the gasket on the inner flue assembly is in place then attach it to the upward facing exhaust port using the screws removed earlier Verify the gasket on the outer flue assembly is in place then attach it to the...

Page 11: ...od or non combustible surface not on linoleum or carpet This heater may be placed in a bedroom Please be aware of the large amount of heat this appliance produces when determining a location Clearances When installed walls in front of the fireplace must be a minimum 25mm to the side of the fireplace Due to the high temperature the heater should be located out of traffic and away from furniture and...

Page 12: ...st 5 from both vertical framing members at the rear this allows the vent to pass through the framing without modfications The on off switch thermostat wire if used should be routed to a location near the right front of the fireplace Minimum 38 Fireplace Enclosure Height 19 1 4 32 1 2 HINT place the fireplace so the center line is at least 130mm from both vertical framing members at the rear this a...

Page 13: ...Installation for qualified installers only 13 Travis Industries 4070620 100 01199_000 Minimum Framing Dimensions Top Vent Configuration 850mm 930mm 420mm 920mm ...

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Page 17: ...ireplace is designed either for natural gas or for propane but not for both Check the sticker on the top of the gas control valve to make sure the correct fuel is used Gas Line Connection Installation must be performed by a qualified installer service agency or the gas supplier Gas Inlet Pressure Standard Input Pressure Natural Gas 7 W C 1 74 kPA Propane 13 W C 3 24 kPA If the pressure is not suff...

Page 18: ...he gas inlet on the gas control valve By rotating the plate 180 the hole may be relocated You may also secure the plate in a customized location using the self drilling screws A 305mm flex tube and shutoff valve is included with the fireplace you may wish to use a 610mm flex tube The shutoff valve accepts a 13mm MPT A 75mm high by 50mm wide opening is located behind the gas inlet cover plate it is...

Page 19: ...sehold breaker is shut off prior to working on any electrical lines The appliance when installed must be electrically grounded in accordance with local codes The electrical line must be a min 14 gauge and supply 240 Volts at 50 Hz 2 Amps Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Left Side of Fireplace Junction Bo...

Page 20: ...is a maximum 7 6m long Route the wire through the gas inlet hole either side to the junction box and attach following the directions below Set the on off switch on the appliance to OFF to control the appliance with the wall switch Orange White Piezo Igniter Thermopile Red Thermocouple Copper Co Axial Wire Red Spark Electrode Pilot Hood On Off Switch on fireplace Optional Wall Switch Thermostat or ...

Page 21: ...ind termination if available from the vent manufacturer Vent Clearances The vent must maintain the required clearance to combustible materials to prevent a fire Do not fill air spaces with insulation Before 1 2m Rise After 1 2m Rise Sides 25mm 25mm Above 100mm 25mm Below Horizontal or 45 Section 25mm 25mm Altitude Considerations This heater has been tested at altitudes ranging from sea level to 18...

Page 22: ...crews are not required to secure the vent However three screws may be used to secure vent sections together if desired High temperature sealant is recommended at the appliance starter section connection use high temperature silicone or Mill Pac If disassembly is required at time of re assembly check to see if the vent creates a tight fit If it does not apply high temperature sealant to the joints ...

Page 23: ...eptable vent configurations detail the correct vent restrictor positions Exhaust Restrictor Adjustment If the diffuser is required to be in position 2 you may wish to adjust the diffuser while the exhaust restrictor is removed In this example the restrictor is set in position 3 closed 6 5 4 3 2 1 open stock position 0 Back of Firebox Back Wall of Firebox Firebox Roof The exhaust restrictor is ship...

Page 24: ...is Industries 4070620 100 01199_000 Intake Restrictor Adjustment Loosen the two screws holding the intake restrictor in place 1 4 Socket Slide the restrictor down to the lower position and tighten the screws Position 2 closed Position 1 open 6mm Socket ...

Page 25: ...diffuser to position 2 Back Wall of Firebox Firebox Roof Remove the exhaust restrictor 1 4 Nutdriver Remove the diffuser 1 4 Nutdriver Secure the flattened diffuser plate with the screws removed earlier Replace the exhaust restrictor see Exhaust Restrictor Adjustment for restrictor settings Bend the round portion of the diffuser so it is flat position 2 Before Stock Position 1 After Position 2 DIF...

Page 26: ...cated restrictor and diffuser positions Optional 45 Elbow Vent with No 45 Elbow Vent with 1 45 Elbow Exhaust Restrictor 0 stock Intake Restrictor 1 stock Diffuser Position 1 stock Exhaust Restrictor 0 stock Intake Restrictor 1 stock Diffuser Position 1 stock Min 100mm Horizontal Section Max 1 2m Horizontal Section s Min 100mm Horizontal Section Max 1 2m Horizontal Section s 915mm 915mm 0mm 0mm 1 2...

Page 27: ... feet 20 max 10 feet 15 feet 21 max 21 max Exhaust Restrictor 6 Intake Restrictor 2 Diffuser Position 2 Exhaust Restrictor 2 Intake Restrictor 1 stock Diffuser Position 1 stock Exhaust Restrictor 4 Intake Restrictor 2 Diffuser Position 2 This is considered a horizontal elbow it does not matter whether it turns right or left It may be a 90 or 45 elbow This is considered a vertical elbow Horizontal ...

Page 28: ...eet 20 max 10 feet 15 feet 15 feet 20 max 10 feet 15 feet 40 max Exhaust Restrictor 4 Intake Restrictor 2 Diffuser Position 2 25 feet 30 feet 35 feet 40 max 25 feet 30 feet 35 feet This is considered a horizontal elbow it does not matter whether it turns right or left It may be a 90 or 45 elbow This is considered a vertical elbow Horizontal length is calculated by adding both lengths of horizontal...

Page 29: ... adjacent to public walkways or driveways NOTE may not be used over a walkway or driveway shared by an adjacent building I Minimum 1 2m clearance from any mechanical air supply inlet J Minimum 915mm clearance above and 48 below and to the sides of non mechanical air supply inlet K Minimum 915mm from the area above the meter regulator vent outlet L Minimum 915mm from the meter regulator vent outlet...

Page 30: ...ing the fireplace must be raised so the base of the unit is above the carpet surface or flooring material Floor Mounted Fireplaces Raised Fireplaces A hearth is not required when the fireplace is raised above the flooring surface Fireplace Stand WARNING A non combustible hearth is not required However if the heater is installed next to the floor we recommend a hearth to protect the flooring surfac...

Page 31: ...ace Tile or other non combustible facing may be placed on the front of the fireplace see Facing Overview on page 32 for further details Drywall Installation Drywall Installation Drywall may be installed up to the front edge of the fireplace If the fireplace is raised drywall up to the bottom edge as well Do not install drywall or any other combustible in front of the fireplace Fireplace Drywall Fr...

Page 32: ...place may be raised to accommodate thicker hearth materials Optional Faceplates Sizing Chart Name Height Width Notes FPX Artisan Classic Fr Ctry 735mm 915mm 1 5m Radius May fit over top of tile facing Wilminton 735mm 915mm May fit over top of tile facing Victorian Lace 700mm 825mm Optional facing will butte to edge of faceplate tile line Bungalow Tree of Life 700mm 825mm Optional facing will butte...

Page 33: ... fireplace FRONT VIEW Tile Line Tile Line Hearth Line Tile Line 27 3 4 1 1 7 8 32 1 2 1 1 2 NOTE FOR FPX FACES FPX arched faces require the FPX Face Upgrade Kit sku 98500683 and a triangular piece of facing in these upper corners See the instructions included with the face for further details 7 1 2 1 5 8 Fireplace Drywall Framing Nailing Bracket Tile TOP VIEW Drywall Floor Mounted Fireplaces or Ra...

Page 34: ... Face Note how the facing extends 1 above the base of the fireplace 1 Fireplace Support Floor Drywall Tile or other facing under 1 thick Face Floor Max 1 Hearth note how it extends under the face max 1 thick The fireplace may be raised to accommodate thicker hearth materials Floor Mounted Fireplace with Hearth Raised Fireplace with no Hearth 25mm 25mm or other facing under 25mm thick 25mm face max...

Page 35: ... etc Framing NOTE The nailing brackets are not used for this type of installation secure the fireplace to the floor with the brackets along the base of the fireplace Masonry TOP VIEW Recessed Masonry 29 1 4 1 36 1 4 Floor Mounted Fireplaces or Raised Hearths Build the hearth 1 max above the base of the fireplace The fireplace may be raised to accommodate thicker hearth materials Raised Fireplaces ...

Page 36: ...ed Fireplaces or Raised Hearths Build the hearth 1 max above the base of the fireplace The fireplace may be raised to accommodate thicker hearth materials Raised Fireplaces Masonry is installed 1 maximum above the base of the fireplace FRONT VIEW 29 1 36 1 4 2 3 4 61 Radius Before installing masonry install the FPX Face Upgrade Kit 98500683 This covers the upper corners Fireplace Drywall Framing N...

Page 37: ...earth SIDE OF FIREPLACE Drywall Masonry or other non combustible over 1 thick Face Floor Max 1 Hearth note how it extends under the face max 1 thick The fireplace may be raised to accommodate thicker hearth materials Raised Fireplace with no Hearth or other non combustible over 25mm thick The masonry extends 25mm above the base of the fireplace 25mm Max 25mm or other non combustible over 25mm thic...

Page 38: ...tel columns legs that protrude more than 3 4 from the glass frame must meet the sidewall clearance 1 If they protrude 3 4 or less they may be placed directly to the side but not in front of the fireplace Non combustible mantel columns do not have a minimum clearance 38 1 2 12 Maximum 980mm 305mm Maximum Combustible mantel column legs that protrude more than 20mm from the glass frame must meet the ...

Page 39: ...s a 4 section and horizontal termination Drywall Optional Tile NOTE If required to use drywall inside the firebox enclosure make sure to alter the framing accordingly NOTE In colder climates the fireplace may require an insulated enclosure Insulation Drywall Optional Tile Vapor Barrier NOTE 1 2 Clearance to sides and back of fireplace The cap overlaps the exterior siding by 1 16 you may wish to ma...

Page 40: ...vis Ind MIn Vent Kit SKU 98900168 Includes a 4 section and horizontal termination NOTE If required to use drywall inside the firebox enclosure make sure to alter the framing accordingly NOTE 1 2 Clearance to sides and back of fireplace Insulation Drywall Optional Tile Drywall Optional Tile The cap overlaps the exterior siding by 1 16 you may wish to make a flashing for this area See Vent Terminati...

Page 41: ...e knob in this will allow gas to flow to the pilot light Press the button on the pilot igniter repeatedly until you see the pilot light WARNING If the pilot does not light after 15 seconds release the knob and call your dealer for service Do not attempt to light pilot until service has been performed NOTE You may wish to remove the log set to gain a better view of the pilot see page 45 d Keep the ...

Page 42: ...peration of this heater For comprehensive operating and maintenance instructions refer to the Owner s Manual part 100 01189 ACID WASH WARNING Before installing the faceplate make sure any masonry that has been treated with acid wash has been properly neutralized this is used primarily with brick faces Acid wash muriatic acid is used to remove excess mortar If not properly neutralized with an ammon...

Page 43: ...Open the four latches holding the glass frame in place start with the bottom three follow the directions shown to the right a Lift the glass frame up and pull it forward to remove b Re Attaching the Glass Frame a Hang the glass frame on the firebox b While holding in place attach the upper latches follow the instructions to the right in reverse c Lift the glass frame slightly and attach the lower ...

Page 44: ...ned 1 4 turn when it is disengaged Follow the directions below to re install the latch if it becomes loose Top of Firebox Hold the latch at an angle and insert it into the slot on the glass frame anchor NOTE this slot may be at a different angle than illustrated Note how the washer on the latch fits behind the flange on the glass frame anchor Glass Frame Anchor Once fully inserted turn the latch u...

Page 45: ...allation for qualified installers only 45 Travis Industries 4070620 100 01199_000 Log Set Installation Log Set Overview When installed the logs should appear as shown below Rear Log Left Log Right Twig Left Twig Right Log ...

Page 46: ...s only Travis Industries 4070620 100 01199_000 Rear Log Installation Place the rear log on the grate and slide it all the way back until the log contacts the end brackets on the grate The rear log has a flat notch on both sides that center it on the grate ...

Page 47: ...qualified installers only 47 Travis Industries 4070620 100 01199_000 Right Log Installation Note how the right side of the log rests on the burner but does not cover any burner holes The right log has a groove that fits over the grate ...

Page 48: ...for qualified installers only Travis Industries 4070620 100 01199_000 Left Log Installation The left log has a groove that fits over the grate Note how the right side of the log rests on the burner but does not cover any burner holes ...

Page 49: ...tion for qualified installers only 49 Travis Industries 4070620 100 01199_000 Left Twig Installation This hole fits over the pin on the rear log The left twig should be positioned so the front edge contacts the grate as shown ...

Page 50: ...llation for qualified installers only Travis Industries 4070620 100 01199_000 Right Twig Installation The right twig has two holes for the pins on the rear and right log When in place the right twig will appear as shown above ...

Page 51: ...lers only 51 Travis Industries 4070620 100 01199_000 Ember Installation A bag of embers is provided to further enhance the firebox Place the embers on the firebox floor and on the burner Do not place embers oer any of the burner holes or air channels ...

Page 52: ...ns Install the conversion kit prior to installing the gas line to ensure proper gas use 1 Remove the glass see page 43 Remove the logs and coals if installed page 45 2 Remove the burner see illustration below Remove the grate 1 4 Nutdriver Remove the rear burner 1 4 Nutdriver Remove the front burner 1 4 Nutdriver 6mm 6mm 6mm ...

Page 53: ...s 15 16 indicating full insertion d Look here for the orifice identification Apply thread sealant to the LP orifices prior to installation Use the chart below to identify the correct orifices Front Rear NG 56 50 LP 67 1 1 c b Front Burner Orifice a Slide the air shutters all the way to the right Rear Burner Orifice 15 16 Remove and discard the front burner gasket used only for NG installations e 1...

Page 54: ... a hex wrench to unscrew the orifice Remove the orifice and replace with the LP orifice Screw the orifice all the way in and replace the pilot hood LP Propane Orifice Orifice Identification NG Natural Gas Orifice 35 62 35 a b c NOTE when re attaching this pin lines up with the notch in the pilot hood Remove and discard the three screws using a slotted screwdriver of Torx T 20 NOTE Make sure the re...

Page 55: ...ntrol valve Check the pilot Adjust if necessary WARNING When lighting or re lighting the pilot the glass must be removed see page 43 Standard Screwdriver The pilot flame must contact the thermocouple and thermopile see the illustration below Adjust the pilot up or down as necessary To adjust the pilot flame turn this screw NOTE if totally unscrewed gas will come out of this port Clockwise lowers t...

Page 56: ...e fireplace to the correct configuration Remove the grate replace after fireback installation 1 4 Nutdriver Remove and discard the hearth plate Loosen this screw and slide the bracket up Place the rear fireback in place The side fireback holds the rear fireback in place hold the rear fireback while installing the side fireback Remove the clip and screw located on the firebox ceiling near the front...

Page 57: ...may need press on the grill to get the tab over the bushing this prevents the grill from accidentally falling off Bend the tab outward on both sides This is the end stop for the lower grill it allows the grill to swing forward Swing the grill upwards to engage the upper slot You will need to lift the grill slightly to get it over the bushing Once in place the grill is held in place by gravity NOTE...

Page 58: ...withHorizontalTermination 40 Installation Options 6 Installation Overview 7 Intake Restrictor Adjustment 24 Listing Details 2 Log Set Installation 45 LP Conversion Instructions 45 Mantel Requirements 38 MinimumFramingDimensions RearVentConfiguration 12 MinimumFramingDimensions TopVentConfiguration 13 Nailing Brackets 14 Overview 2 Packing List 7 Pilot Flame Inspection 41 Raised Fireplaces 11 RearV...

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