Trapzilla TSS-27 Installation & Maintenance Instructions Manual Download Page 3

©2014 Thermaco, Inc. All rights reserved  •  Patented/Patents Pending  •  Specifications subject to change without notice

Thermaco, Inc. • 646 Greensboro St. • Asheboro, N. C. 27204-2548 • Phone (336) 629-4651

MNL-TSS 3

A THERMACO® Technology

Section I: Trapzilla

®

 Grease Interceptors

Thermaco, Inc. also offers the 

TSS 

Trapzilla Solids Separator

 that traps 

incidental kitchen solids upstream of 

the Trapzilla Grease Interceptor.

The proper installation of a Trapzilla® 

Supercapacity Solids Separators can 

reduce or eliminate solids problems 

and costly sewer surcharges and 

fines through efficient separation and 

retention of incidental solids.

The unique compact design of the 

Trapzilla allows for installation into 

most facilities.  Options are available 

that enable a Trapzilla unit to be in-

stalled on the floor, suspended from 

the ceiling or in-ground outside the 

facility.

Trapzilla Solids Interceptor units are designed to treat high flows of kitchen drainwater with large 

solids storage capacity within a small footprint unit.  These units are easy to manueuver into 

position and just as easy to plumb.

Grease interceptors, grease traps, automatic recovery units, grease removal devices, solids 

separators and other similar plumbing devices receiving kitchen flows from sinks, floor drains, 

woks and other food bearing sources may generate odors.  There are many factors influencing 

odor evolution and dissemination.  These include room ventilation, kitchen menu, ambient tem-

peratures, ware washing practices, grease/oil input, daily input fluid volume, sanitizers, installation 

plumbing design and product maintenance/upkeep.  Odors are usually prevented by good area 

ventilation, frequent fluid inputs, good product maintenance practices and proper product instal-

lation.  Additional steps, including aeration, chlorination, improved area ventilation and additional 

maintenance control, may be needed at some sites.

System Overview

Summary of Contents for TSS-27

Page 1: ...Inc P O Box 2548 Asheboro NC 27204 Toll Free 800 633 4204 V 336 629 4651 F 336 626 5739 E mail info thermaco com www trapzilla com Installation Maintenance Instructions For Trapzilla Solids Separators...

Page 2: ...Technology Section I Trapzilla Solids Separators 3 System Overview 3 Section II Models and Options 4 In Ground Models 4 Above Ground Models 5 Basic Models 6 Options 7 Section III TSS Installation 8 Pl...

Page 3: ...lity Trapzilla Solids Interceptor units are designed to treat high flows of kitchen drainwater with large solids storage capacity within a small footprint unit These units are easy to manueuver into p...

Page 4: ...6 626 5739 Decimals XX 03 XXX 015 Unless otherwise specified Dimensions are in inches Tolerances Angular 1 CHECKED SIZE REV NO DWG NO PART NO C SCALE RELEASE DATE SHEET OF ENGINEERING DRAWN DATE THIRD...

Page 5: ...retention capacity capable of handling flow rates of up to 150 gpm Equipped with 4 inlet outlet 2 vessel vent connection and 4 Low Head Flow Control Accessory to limit flow to 75 gpm Comes with Standa...

Page 6: ...nd 4 Low Head Flow Control Accessory to limit flow to 75 gpm Comes with Standard Adapter Top Cover with 22 diameter lid 70 gallons of solids retention capacity capable of handling flow rates of up to...

Page 7: ...ion in high foot traffic areas and 4 Brass cleanout port FTCA 22 not shown 22 diameter cover available for In Ground installations 1 1 2 2 3 3 4 4 A A B B C C D D THIS DRAWING CONTAINS PROPRIETARY AND...

Page 8: ...tions Do not reduce the pipe sizing on the outlet piping Do not install P trap on outlet connection of system Note The system already has a in ternal gas trap Flow Controls Trapzilla systems are suppl...

Page 9: ...d connect 2 vent lines as indicated below Plumbing Installation 1 1 2 2 3 3 4 4 A B C D THIS DRAWING CONTAINS PROPRIETARY AND PATENTED MATERIAL THIS DRAWING MAY NOT BE REPRODUCED IN WHOLE OR PART WITH...

Page 10: ...fied Dimensions are in inches Tolerances Angular 1 CHECKED SIZE REV NO DWG NO PART NO C SCALE RELEASE DATE SHEET OF ENGINEERING DRAWN DATE THIRD Plumbing Installation for one Solids Separator Each Tra...

Page 11: ...Use a 4 100 mm Two Way Cleanout for TSS 70 TSS 95 TZ 400 and TZ 600 Unit Installations 1 1 2 2 3 3 4 4 A B C D THIS DRAWING CONTAINS PROPRIETARY AND PATENTED MATERIAL THIS DRAWING MAY NOT BE REPRODUC...

Page 12: ...herwise specified Dimensions are in inches Tolerances Angular 1 CHECKED SIZE REV NO DWG NO PART NO C SCALE RELEASE DATE SHEET OF ENGINEERING DRAWN DATE THIRD ANGLE Use a 4 100 mm Two Way Cleanout for...

Page 13: ...THIRD ANGLE PROJECTION Outlet Outlet Cleanout Cleanout Cleanout Cleanout Cleanout Cleanout Inlet Trapzilla TSS 95 unit Trapzilla TZ 600 unit Trapzilla TZ 600 unit Outlet Vent Connect to facility vent...

Page 14: ...TE THIRD ANGLE PROJECTION Use a 4 100 mm Two Way Cleanout for TSS 70 TSS 95 TZ 400 and TZ 600 Unit Installations Cleanout Cleanout Cleanout Cleanout Cleanout Cleanout Cleanout Outlet Outlet Inlet Trap...

Page 15: ...h all SSA models SSOP 70 95 Support Stand TSS 95 Trapzilla Base Model 2 2 3 3 4 4 A B C D THIS DRAWING CONTAINS PROPRIETARY AND PATENTED MATERIAL THIS DRAWING MAY NOT BE REPRODUCED IN WHOLE OR PART WI...

Page 16: ...T WITHOUT WRITTEN CONSENT FROM THERMACO INC POSSESSION OF THIS DRAWING DOES NOT CONSTITUTE THE RIGHT TO MANUFACTURE POSSESSION OF THIS DRAWING DOES CONSTITUTE AN IMPLIED NONDISCLOSURE AGREEMENT BETWEE...

Page 17: ...lla inlet with the drainage piping The ECA TSS 29 may be trimmed in the field to fit Trim both the inner and outer portions of the extension collar to make shorter than collapsed height Thermaco Inc a...

Page 18: ...tion In Ground Installation When installing multiple Trapzilla units in series the change in elevation from the inlet to the outlet of a unit requires each preceeding unit to be installed 1 higher tha...

Page 19: ...ion collar adapter ring from the unit with the extension collar still in place On the underside of the cover mark the excess extension col lar length at the bottom of the four 4 skirt portions of the...

Page 20: ...e adapter ring and the small cover with the brass nuts and flat washers provid ed Seal the gap between the 18 extension collar and extension collar adapter ring using a silicone sealant Step 3 Remove...

Page 21: ...nuously and completely surrounding the Trapzilla Solids Separator and Extension Collars if applicable to ensure proper strength and security Buoyancy Calculations TSS Models Components Amount of Concr...

Page 22: ...ng weight loads preparation of the floor for installation and any construction necessary for installation of the suspension kit Using the HA 70 95 model a Trapzilla unit may be suspended from a ceilin...

Page 23: ...eparator follow the instructions below 1 Remove four nuts washers securing the Solid Top Cover Note the size of the unit which is marked on the cover by a metal plate 2 Place a grease sludge dipstick...

Page 24: ...solids from the top of the tank Be sure to lower the hose all the way to the bottom of the Trapzilla unit so that solids may be entirely removed The Grease or Solids building up inside the Trapzilla...

Page 25: ...ucts resulting from vault flooding sewer line back up pumping or lift station failure ambient water flow or other sources of water damage This warranty does not cover equipment or parts not manufactur...

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