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TransTank TopCrop, Operator'S Handbook Manual

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TransTank TopCrop Operator'S Handbook Manual Download Page 2

1800  816  277

www.tti.com.au

2

Product HandBook

TopCrop

™

Contents

Safety 4
General Safety Instructions 

5

General Information 

6

Specifications 6
Description 7
Machine Limitations 

9

Driving Stability 

9

Spray Boom Calibration 

9

Calibration Procedure 

9

TopCrop Operating Instructions 

12

Before first use 

12

Filling the TopCrop Sprayer Tank 

13

Operating Instructions 

14

Petrol Pump Operation 

15

Quick Fill Kit 

17

Clean-up and Decontamination 

20

Maintenance 21
Periodic Checks 

21

Maintenance Tasks 

22

Maintenance Schedule 

22

Trouble Shooting 

26

TopCrop Sprayer Pump 

26

SuperReel (Optional) 

26

Risk Assessment 

27

Warranty 28
Warranty Policy 

28

What this Warranty Does Not Cover? 

28

How to Obtain Service Under this Warranty? 

28

Warranty Limitations 

28

Summary of Contents for TopCrop

Page 1: ...Operator s HandBook TopCrop w w w t t i c o m a u Manufacturer of The Safest Tanks in Motion...

Page 2: ...ructions 12 Before first use 12 Filling the TopCrop Sprayer Tank 13 Operating Instructions 14 Petrol Pump Operation 15 Quick Fill Kit 17 Clean up and Decontamination 20 Maintenance 21 Periodic Checks...

Page 3: ...l requirements to options where necessary All TTi TopCrop sprayer tanks are rotationally moulded from quality polyethylene purpose designed and manufactured to high standards The TopCrop sprayer is a...

Page 4: ...A NOTE highlights or clarifies an essential systems description operating or maintenance procedure condition or statement A WARNING highlights an essential operating or maintenance procedure practice...

Page 5: ...table for the loaded mass of the TopCrop sprayer Refer to the vehicle s operator manual for safe working loads correct securing points and relevant safety instructions Do not exceed the carrying and b...

Page 6: ...frame with forklift pockets Pressure regulator 30m hose reel with 10mm hose and pistol grip spray gun Options Remote control auto rewind SuperReel with 50m FrictionFree nylon hose and Turbo spray gun...

Page 7: ...ted with an internal basket strainer under the twist lock filling cap Tank size options for the TopCrop sprayers are 300 litres 400 litres 500 litres 600 litres 800 litres 1 000 litres Tank Level Indi...

Page 8: ...sure gauge are fitted to the pump discharge flange to control line pressure and prevent pump cavitation The regulator is adjustable depending on the operation requirements for the optional spray boom...

Page 9: ...essive lateral motion of the tyre which may cause a rollover Allow extra room for braking and turning when the tank is full Ensure any side gradient slope is accounted for especially when the TopCrop...

Page 10: ...higher the application rate Adjust travel speed to suit ground conditions Measure how many seconds it takes to travel 100 metres with the sprayer attached and half full Calculate your travel speed by...

Page 11: ...1800 816 277 www tti com au 11 Product HandBook TopCrop Figure 2 AIXR Application Chart...

Page 12: ...cal leads are secure following transit and are not damaged in any way Inspect the tank for any damage or abrasions that may have occurred during transit CAUTION The unit must be securely mounted to th...

Page 13: ...d as follows Open the tank filler by twisting the handle and lifting the cap Withdraw the internal basket strainer and inspect it for any debris Clean it if required and reinstall it into the top of t...

Page 14: ...PE must be worn by the operator when conducting hose spraying operations WARNING Do not spray in windy conditions where spray drift contamination may occur Position the vehicle at a suitable point of...

Page 15: ...l Pump Operation The TopCrop s petrol pump engine is started as follows refer to Figure 4 Turn the ignition switch to ON Turn the fuel tap to ON Set the choke lever to the closed position NOTE Ensure...

Page 16: ...lever from BYPASS to the PRESSURE position Turn the pressure regulator knob clockwise to the required pressure approximately 5 bar for hose spraying operation is recommended which can be fine tuned as...

Page 17: ...n in its holder beside the reel Lock the reel into one of the four locking positions to prevent the hose unwinding during transit If fitted with the optional 50m SuperReel proceed as follows refer to...

Page 18: ...indy conditions where spray drift contamination may occur Spray drift can be reduced by lower nozzle height lower pressures or by fitting larger nozzles Position the vehicle at the starting point of t...

Page 19: ...or river using the optional Quick Fill Unit as follows refer to Figure 9 NOTE The Quick Fill Unit requires some water in the tank to operate the venturi hydro injector Ensure there is at least 30 lit...

Page 20: ...ray gun to avoid damage to crops from any harmful spray residues Decontamination also prevents sprayer corrosion and abrasion Cleaning the TopCrop sprayer should be undertaken at a carefully chosen si...

Page 21: ...nd reliable service over its lifetime Periodic checks and inspections will identify any potential issues enabling timely rectification and minimising downtime Periodic Checks The following checks and...

Page 22: ...ations Clean engine s air filter regularly especially if working in a dusty environment At the rear of the pump adjacent to the tank unscrew the suction filter cover and remove the filter screen and g...

Page 23: ...fuel Top up as required 5 Inspect engine s air filter and housing for dust Clean replace as necessary Weekly Tasks The following tasks are to be undertaken each week or 10 operating hours whichever o...

Page 24: ...ange engine oil and filter if fitted 3 Inspect spark plug Twelve Monthly tasks The following tasks are to be undertaken every twelve months or 200 operating hours whichever occurs first No Task Date S...

Page 25: ...completed Remove the back cover of the SuperReel by removing the six M6 screws Lay the back cover down beside the reel the power supply will still be connected to the reel s motor Remove the four scr...

Page 26: ...aceany brokenvalvespringsasnecessary Nopressure Residueonvalves Disassembleandcleanvalves replaceany brokenvalvespringsasnecessary Brokenregulatorspring Replaceregulatorspring SuperReel Optional Probl...

Page 27: ...vant Environmental Protection Authority requirements Fire extinguisher nearby Keep visitors away from job location unless wearing full PPE Check the Spray Unit and carry vehicle is safe before use i e...

Page 28: ...king service calls clean up time and transport charges 3 The use of non genuine parts on equipment supplied by TTi This will automatically negate any warranty How to Obtain Service Under this Warranty...

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Page 32: ...i com au 1800 816 277 sales tti com au PO Box 137 Nathalia VIC 3638 Murray Valley Hwy Nathalia VIC 3638 Proudly Built By Signature Date Signature Date Quality Checked By Scan to view our PDF Handbook...

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