Transporter PLUS 11 MK 2 Driver Manual Download Page 11

 

 

Issue : - Man/P11,02

 

11 

Last rev: 26.08.2010

 

 

 

 

 

 

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

Coupling in open position   

 

 

Coupling in locked position 

 

 

 

 

 

 

 

 

 

 

 

 

UNCOUPLING THE RIGID UNIT 

 
Before carrying out the following procedure, ensure that the transporter is on 
firm  level  ground,  with  a  suitable  block  to  support  the  trailer  front  cross 
member, ideally in the centre. 
 

1. 

Apply the trailer parking brake. 

2. 

Raise the rigid suspension. 

3. 

Put  the  suitable  supporting  block  under  the trailer  front  cross  member  in  the 
centre. 

4. 

Lower the suspension on to the supporting block, so that the towing eye is in 
the centre of the coupling (ie there should be a gap at the top and bottom). 

5. 

Disconnect all suzies and hydraulic pipe connections. 

6. 

Lift the coupling pin release lever (you may  have to rock the truck to get the 
pin to release). 

7. 

Carefully drive the rigid away from the drawbar slowly. 

8. 

Caution

 Do not put you hand in the open coupling jaws, it may snap shut.  To 

close  the  coupling,  push  the  lever  with  your  hand  in  the  opening  direction.  
The pin will locate in the locked position. 
 

RE-COUPLING THE RIGID UNIT 

 

1. 

Make sure that the coupling pin release handle is in the raised position. 

2. 

Reverse the rigid unit to the trailer checking that the coupling is central to the 
towing eye; if so reverse onto the eye (you may have to rock the unit 
backwards and forwards to fully engage). Make sure that the coupling has 
fully locked shut and the lock control pin is home.  Apply the truck parking 
brake. 

3. 

Raise the rigid unit suspension and connect all the ‘suzies’ and hydraulic 
pipes. 

4. 

Remove the block from under the trailer and reset the suspension of the rigid 
unit to its normal ride height position. 

Summary of Contents for PLUS 11 MK 2

Page 1: ...IMATE IN QUALITY AND SERVICE PLEASE CONTACT US AT The Old Airfield Gosfield Halstead Essex C09 1SA 01787 478490 Fax 01787 476047 www transporter engineering com E mail enquiries transporter engineerin...

Page 2: ...OUPLING THE RIGID 11 UNLOADING IN THE EVENT OF A MECHANICAL FAILURE 12 VEHICLE SECURING SYSTEMS 13 VEHICLES ON THE TRANSPORTER 14 LOADING SEQUENCE DIAGRAMS 15 TYPICAL LOADING DIAGRAMS 31 SERVICE FACIL...

Page 3: ...750 kgs All imposed loads should be uniformly distributed All loads carried must be fully and properly secured prior to moving decks or the vehicles carried in accordance with your company loading ins...

Page 4: ...e load before departure adjust the height indicator accordingly Transporter recommends four straps per vehicle 2 forwards and 2 rearwards Beware of overhead obstructions bridges trees cables etc Make...

Page 5: ...Front bumper ladder 20 Scissor ramp inner section 9 Hand pump valve 21 Scissor ramp outer frame 10 PTO hand pump control valve 22 Front section of kickup ramp 11 Hydraulic air control valves 23 Kick u...

Page 6: ...70 R22 5 315 60 R22 5 295 60 R22 5 150 147 L Rated TORQUE SETTINGS Wheels Torque M22x1 5 570 630 Nm 445 lb ft Tow Hitch Bolt Torque M20 8 8 410 Nm 330 lb ft Tow Hitch Castellated Nut 500 Nm 360 lb ft...

Page 7: ...rigid Five axle road trains gross train weight 38000KG Six axle road trains gross train weight 41000KG Trailer gross 22100KG MAXIMUM DECK LIFTING CAPACITIES PEAK RAMP 2500 KG KICKUP RAMP 2500 KG TOP...

Page 8: ...clutch 5 It may be necessary to increase the engine RPM to a maximum of 800 RPM This will be achieved by either a hand throttle or the cruise control 6 To disengage the PTO press down the clutch pedal...

Page 9: ...locking rack not by the chain or hydraulic cylinders LOWERING DECKS 1 Pull the relevant control handle towards you from its neutral position so that the deck lifts enough to release the locking pawls...

Page 10: ...are missing Posts have been damaged distorted or corroded Ropes are not tensioned or defective TRAILER SUSPENSION RAISE LOWERVALVE Optional fitting The suspension valve can be used to raise or lower...

Page 11: ...have to rock the truck to get the pin to release 7 Carefully drive the rigid away from the drawbar slowly 8 Caution Do not put you hand in the open coupling jaws it may snap shut To close the coupling...

Page 12: ...TO pump to the hand pump position turning the lever 90 degrees See photos above 2 Place the supplied handle into the hand pump valve This valve is situated next to the main rigid control levers 3 The...

Page 13: ...ling directions must be considered when securing vehicles on the transporter as a guideline two straps pulling in either direction ie forwards and backwards with chocks on each wheel should be adequat...

Page 14: ...ared from vehicle windows 3 Check that the ground clearance is adequate 4 When the vehicle is loaded into position apply the hand brake fully and leave the vehicle in first gear or in park position on...

Page 15: ...BAR LOADING SEQUENCE Issue Man P11 02 15 Last rev 26 08 2010 Remove loading ramp stowage pins pull out loading ramps and lift into locked position Set trailer top deck front to align arrows and fully...

Page 16: ...PLUS 11 MK 2 RIGID AND DRAWBAR LOADING SEQUENCE Issue Man P11 02 16 Last rev 26 08 2010 Car 1 Reverse car onto front drop ramp Secure car to ramp fully extend ramp and lower to desired height...

Page 17: ...11 MK 2 RIGID AND DRAWBAR LOADING SEQUENCE Issue Man P11 02 17 Last rev 26 08 2010 Car 2 Fold over front wheel stops drive car onto ramp up to stops Secure car to ramp extend and lower to desired posi...

Page 18: ...K 2 RIGID AND DRAWBAR LOADING SEQUENCE Issue Man P11 02 18 Last rev 26 08 2010 Car 3 Drive car onto rear of deck lift up wheel stop and secure Adjust clearance between cars and raise top deck to maxim...

Page 19: ...DING SEQUENCE Issue Man P11 02 19 Last rev 26 08 2010 Adjust well deck rear to align with upper arrows on pillar and lower onto locks Raise front of well deck scissor and front of kickup ramp to maxim...

Page 20: ...MK 2 RIGID AND DRAWBAR LOADING SEQUENCE Issue Man P11 02 20 Last rev 26 08 2010 Raise over cab platform slightly and adjust top deck to bridge between peak ramp and trailer Car 4 Reverse car onto pea...

Page 21: ...PLUS 11 MK 2 RIGID AND DRAWBAR LOADING SEQUENCE Issue Man P11 02 21 Last rev 26 08 2010 Lower over cab platform and secure car to peak ramp Raise car to maximum height...

Page 22: ...ID AND DRAWBAR LOADING SEQUENCE Issue Man P11 02 22 Last rev 26 08 2010 Car 5 Drive car onto top deck kickup ramp lift slightly and secure car to ramp Raise car 5 to maximum Note check clearances betw...

Page 23: ...PLUS 11 MK 2 RIGID AND DRAWBAR LOADING SEQUENCE Issue Man P11 02 23 Last rev 26 08 2010 Car 6 Drive car onto top deck rear and secure Adjust top deck kickup ramp and lock the supports...

Page 24: ...AND DRAWBAR LOADING SEQUENCE Issue Man P11 02 24 Last rev 26 08 2010 Raise top deck Caution Check clearance between car and trailer top deck Lower well deck rear to align with lower arrows on pillar a...

Page 25: ...AND DRAWBAR LOADING SEQUENCE Issue Man P11 02 25 Last rev 26 08 2010 Extend well deck extension and adjust deck scissor to align with rigid deck and lock position Car 7 Reverse car behind cab as close...

Page 26: ...PLUS 11 MK 2 RIGID AND DRAWBAR LOADING SEQUENCE Issue Man P11 02 26 Last rev 26 08 2010 8 Retract well deck extension and drive car on to ramp Secure car to ramp and raise the well deck rear...

Page 27: ...PLUS 11 MK 2 RIGID AND DRAWBAR LOADING SEQUENCE Issue Man P11 02 27 Last rev 26 08 2010 Car 9 Drive car onto front of kick up ramp and secure to ramp Over wheel hoops on rear of kickup ramp...

Page 28: ...PLUS 11 MK 2 RIGID AND DRAWBAR LOADING SEQUENCE Issue Man P11 02 28 Last rev 26 08 2010 Car 10 Reverse car onto rear of kickup ramp and secure Lower kickup ramp front and raise kickup rear...

Page 29: ...AND DRAWBAR LOADING SEQUENCE Issue Man P11 02 29 Last rev 26 08 2010 Car 11 Drive car onto rear of trailer and secure to deck Adjust slide ramps and deck to running positions Store loading ramps and...

Page 30: ...11 02 30 Last rev 26 08 2010 Remember Check every vehicle carried is fully secured and that the running height is known and marked in the cab accordingly Ensure all unused chocks and straps are safely...

Page 31: ...Issue Man P11 02 31 Last rev 26 08 2010 SAMPLE SCHEMATICS...

Page 32: ...Issue Man P11 02 32 Last rev 26 08 2010 5 FORD TRANSITS AND 3 MONDEOS 5 FORD TRANSIT CHASSIS CABS 1 TRANSIT VAN AND 1 FOCUS SALOON 3 FORD KAS AND 9 FOCUS...

Page 33: ...Issue Man P11 02 33 Last rev 26 08 2010...

Page 34: ...Issue Man P11 02 34 Last rev 26 08 2010 8 LAND ROVER MIX 6 FORD TRANSITS AND 1 FOCUS...

Page 35: ...Issue Man P11 02 35 Last rev 26 08 2010 11 HONDA CIVICS 11 FORD MONDEOS 8 FORD RANGERS...

Page 36: ...Issue Man P11 02 36 Last rev 26 08 2010...

Page 37: ...Issue Man P11 02 37 Last rev 26 08 2010 11 PEUGEOT 307S 7 VAUXHALL VIVARO VANS 11 VOLKSWAGEN PASSATS...

Page 38: ...Issue Man P11 02 38 Last rev 26 08 2010...

Page 39: ...Issue Man P11 02 39 Last rev 26 08 2010 TYPICAL LOAD DIAGRAMS 12 CAR LOAD MINIS 11 CAR LOAD AVENSIS 11 CAR LOAD COROLLAS 11 CAR LOAD TOYOTA MIX...

Page 40: ...Issue Man P11 02 40 Last rev 26 08 2010 9 CAR LOAD FREELANDERS For any assistance required please contact Transporter on 01787 478490...

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