-A30-
8. Troubleshooting Guide
(1) Strap doesn’t joint after sealing
a. Check if Heater TB-113 has too much carbonized debris resided on both sides. Too
much debris will cause Heater incapable of melting straps. Clean the surfaces of Heater
from carbonized debris.
b. The temperature of Heater is whether too high or too low. When the temperature is too
high, there might be not enough cooling time for cooling down. When the temperature
is too low, Heater will be unable to melt the straps.
c. Increase welding cooling time (T5-4-10231) behind the control box so to produce longer
cooling time.
d. Return Spring (TB-114) for Heater Arm (TB-102) is either broken, coming off or worn
which makes Heater unable to enter the correct melting position.
e. If you find the jointed surface is
smaller than the standard size,
check if the position of the Strap
Guide (B) (T5-1-10152) is
according to your requested
strapping width. Or you can
Change Upper Strap Guide as
illustrated in the following
drawing for positioning PP
straps equal to each other.
(2) Insufficient strapping tension
a. Turn VR T5-4-10231 clockwise to increase the tension.
b. The package is too small (The width of package is smaller than 80mm).
c. The Bearing (BR635ZZ) for Rear Bar (TA-074) is broken or the tip of Rear Bar (TA-074)
is worn which makes Rear Bar unable to hold the straps after tensioning. This produces
bad quality tension.
d. Replace PC Board.
e. Turn Tension Adjustment Nut (TB-133) clockwise for an increase in the tension pressure
as illustrated in the following drawing.
T5-1-10141
T5-1-10152
5MH-1-100100
RH Strap
Guide
TB-133
Nut
5MH-1-220100
Roller Arm
Summary of Contents for GENESIS HORI TP-502MH
Page 2: ......
Page 5: ...PART I...
Page 38: ...PART II...
Page 39: ...B1 1 Wiring Diagram a TP 502MH...
Page 40: ...B2...
Page 41: ...B3...
Page 42: ...B4...
Page 43: ...B5...
Page 44: ...B6 b TP 502MHB...
Page 45: ...B7...
Page 46: ...B8...
Page 47: ...B9...
Page 48: ...B10...
Page 49: ...B11...
Page 50: ...B12...
Page 51: ...B13...
Page 52: ...B14...
Page 53: ......
Page 54: ......
Page 55: ...PART III...
Page 56: ...PART III...
Page 57: ...1 2 3 STRAPPING HEAD UNIT C1 1 5MH 1 900000 5MH 1 900010...
Page 62: ...C6 C6...
Page 65: ...FAN ASS Y C9 1 1 2 5MV 1 110000 15 7 14 11 1 10 3 11 2 8 9 14 7 15 12...
Page 67: ...15 20 19 3 5 12 8 38 HEATER ASS Y C11 1 1 3 T5 1 12004 7 11 10 9 13 14 16 4 37 6 11...
Page 69: ...1 5 8 2 4 7 6 REAR BAR ASS Y C13 1 1 4 5MH 1 120000 3 9...
Page 71: ...8 5 2 4 3 7 6 1 PRESS BAR ASS Y C15 1 1 5 T5 1 14000...
Page 73: ...8 7 4 6 5 1 3 2 FRONT BAR ASS Y C17 1 1 6 5MH 1 130000 9...
Page 75: ...12 11 M1 6 10 3 7 17 6 1 9 17 5 14 13 TRANSMISSION GROUP C19 1 1 7 T5 1 30000 15 16...
Page 83: ...MAIN ROLLER ASS Y C27 1 2 3 5MH 1 230000 6 7 5 6 13 1 18 8 27 22 15 26 21 33...
Page 89: ...BASE GROUP C33 2 5MH 2 100000...
Page 94: ...C38 C38...
Page 95: ...REEL CONTROL GROUP C39 3 5MH 3 100000...
Page 99: ...BODY FRAME GROUP C43 4 5MH 4 100000...
Page 103: ...ELECTRIC CONTROL UNIT C47 5 5MH 5 900000 5MH 5 900010 2 1...
Page 109: ...CONTROL PANEL ASS Y C53 5 1 2 5MH 5 120000 31 32 31 3131 2 32 10 9 9 38 1 38 19 8 4 3 11 12...
Page 111: ...WIRES GROUP C55 5 2 5MH 5 200001 X1 X3 X9 X41 X4 X8 X2 X5 X7 X6 10 9 1 3 4 5 8 6 7 2...
Page 113: ...BATTERY GROUP C57 6 5MH 6 100000 5MH 6 100010 For TP 502MHB...