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Page 15

SEQUENCE OF OPERATION

GENERAL
Operation of the unit heating and cooling cycles is automatic for
HEAT and COOL functions. (The optional automatic changeover
thermostat, when in the AUTO position, automatically changes to
heat or cool with sufficient room temperature change.) The fan
switch can be placed in either the ON position, causing continuous
evaporator (indoor) fan operation, or the AUTO position causing fan
operation to coincide with heating or cooling run cycles.

COOLING MODE
(NOTE: TSH & TSC are contacts internal to the indoor thermostat.)

With the disconnect switch in the ON position, current is supplied to
the compressor crankcase heater and control transformer. (The
outdoor fan relay (ODF) relay is energized through normally closed
contacts on the defrost timer control (DFC) on the 460V and 600V
units only.) The cooling cycle is enabled through the low voltage
side of the control transformer to the “R” terminal on the indoor
thermostat. With the system switch in the AUTO position and TSC-
1  
contacts closed, power is supplied to the “O” terminal on the
indoor thermostat to the switchover valve coil (SOV). This energizes
the switch-over valve (SOV) and places it in the cooling position (it
is in the heating position when de-energized).

When the indoor temperature rises 1-1/2 degrees, TSC-2 contacts
close, supplying power to the “Y” terminal on the indoor thermostat,
and to the compressor contactor (CC). This starts the outdoor fan
motor and compressor. The TSC-2 contacts also provide power to
the “G” terminal which provides power to the fan relay (F) starting
the indoor fan motor.

HEATING MODE
With the disconnect switch in the “ON” position, current is supplied
to the compressor crankcase heater and control transformer. (The
outdoor fan relay (ODF) is energized through normally closed
contacts on the defrost timer control (DFC) on the 460V and 600V
units.) Starting at the “R” terminal on the indoor thermostat, current
goes through the system switch (which is in “AUTO” position) to the
TSH-1 contacts. When closed, these contacts supply power to
terminal  ”Y” on the indoor thermostat as well as to the heating
anticipator. The switch-over valve will not energize because of the
high resistance of the heating anticipator in the thermostat. Power
is provided from  “Y”  to the compressor contactor (CC) which starts
the compressor and outdoor fan motor. The indoor thermostat
contact TSH-1 also provides power to “G” terminal on the indoor
thermostat energizing the fan relay (F), which starts the indoor fan
motor.

SUPPLEMENTARY HEAT
The supplementary electric heat is brought on when the indoor
temperature drops 1-1/2 degrees below the thermostat setting.
TSH-2 contacts close providing power to the “W” terminal on the
indoor thermostat and to the supplementary heater control circuit.
NOTE: The fan relay (F) must have been energized. An outdoor
thermostat may have been added to disallow the second stage (if
provided) of electric heat above a selected outdoor temperature. If
the outdoor temperature falls below the setting on the outdoor
thermostat, this additional heater stage will come on. When the
outdoor air temperature rises, and the outdoor T-stat setpoint is
reached, the system will revert back to first stage electric heating.

When the indoor ambient is satisfied, TSH-2 contacts will open and
the unit will revert back to the compressor only heating mode and
then off. For emergency heat (use of supplementary electric heat
only), an emergency (EMERG) heat switch is provided within the

thermostat. When placed in the emergency heat position, it will
disable the compressor, bypass the outdoor thermostats, if pro-
vided, and engage the supplementary electric heaters and indoor
fan.

DEMAND DEFROST OPERATION
During the heating cycle, the outdoor coil may require a defrost
cycle which is determined by the demand defrost control (DFC).
This control continuously measures the outdoor coil temperature
(CBS) and the outdoor ambient temperature (ODS-B) and calcu-
lates the difference or delta-T measurement. When the calculated
delta-T is met, the demand defrost control (DFC) opens the circuit
to the outdoor fan motor (ODM) and energizes the switch-over valve
(SOV), placing the unit in the cooling mode to defrost the outdoor
coil. The outdoor coil temperature sensor (CBS)   terminates the
defrost cycle, or times off after  twelve minutes in defrost, the (DFC)
energizes the outdoor fan motor (ODM)  and twelve seconds later
de-energizes the (SOV), which returns the unit to the heating mode.
Supplementary electric heat, if provided, is brought on to control
indoor temperature during the defrost cycle.

ICM FAN MOTOR ADJUSTMENTS
If the airflow needs to be increased or decreased, see the Airflow
Table in the Service Facts. Information on changing the speed of the
blower motor is in the Blower Performance Table.
Blower speed changes are made on the ICM Fan Control mounted
in the control box. The ICM Fan Control controls the variable speed
motor.
There is a bank of 8 dip switches, (See Figure 15), located at the
upper right side of the board. The dip switches work in pairs to match
the cooling/heat pump airflow (CFM/TON), Fan off-delay options,
and electric heat airflow adjustment. The switches appear as shown
in Figure 15.

t

DIP SWITCHES (TYPICAL SETTINGS)

ICM FAN CONTROL

CFM 
SELECTION
LIGHT 

DIP 
SWITCHES

Summary of Contents for WCY024G1

Page 1: ...nge design and specification without notice All phases of this installation must comply with the NATIONAL STATE LOCAL CODES In the absence of local codes the installation must conform with National Electric Code ANSI NFPA 70 or LATEST REVISION WCY IOM 1D 18 BB33D8 5 Indicates a potentially haz result in death or serious injury WARNING CAUTION result in minor or moderate injury It may also be used ...

Page 2: ...R SHOULD BE ENERGIZED FOR EIGHT HOURS Read this manual carefully before attempting to install operate or perform maintenance on this unit Installation and maintenance should be performed by qualified service technicians only NOTE Warnings and Cautions appear at appropriate places in this manual Your personal safety and the proper operation of this air conditioning product require that you follow t...

Page 3: ...SUPPLY OPENING 1 REMOVE THE SCREW NEAREST TO THE OPENING AND PULL THE PANEL FIRMLY TOWARD THE OUTSIDE OF THE UNIT TO DISENGAGE THE BACK ATTACHMENT RETURN OPENING 2 REMOVE RIGHT HAND SCREW AND MOVE PANEL TO THE RIGHT OR REMOVE BOTH SCREWS 3 REMOVE EXTERIOR GASKET MATERIAL 2 3 NOTE 1 The WCY036 042G Models extend out past this end of the curb only NOTE 2 Only the WCY048 060G Models extend past both ...

Page 4: ...1 25 3 8 17 1 2 10 3 4 7 16 WCY030G 82 64 86 110 342 21 24 3 8 WCY036G 110 82 88 118 398 64 36 29 1 16 18 9 16 11 1 16 6 9 16 11 1 8 17 19 1 4 27 1 2 17 1 2 10 3 8 3 4 WCY042G 110 82 88 118 398 19 1 4 27 1 2 WCY048G 149 104 117 134 504 65 1 8 45 33 1 8 21 1 16 15 1 16 4 15 16 9 1 8 21 15 16 24 1 4 28 1 2 20 14 3 1 2 8 5 16 WCY060G 126 98 121 157 502 20 28 WCY024 060G OUTLINE BACK ...

Page 5: ...9 3 16 14 1 2 WCY048G WCY060G 65 1 8 45 33 3 8 14 13 16 RECOMMENDED SERVICE CLEARANCE BACK 6 0 LEFT SIDE 30 0 RIGHT SIDE 24 0 FRONT SIDE 30 0 18 WITH FRESH AIR ACCESSORY 30 WITH ECONOMIZER CLEARANCE TO COMBUSTIBLE MATERIAL BOTTOM 0 0 BACK 1 0 LEFT SIDE 6 0 RIGHT SIDE 6 0 FRONT SIDE 12 0 TOP 36 0 WCY024 060G OUTLINE FRONT ...

Page 6: ... clearance is not necessary AVOID LOCATING THE UNIT WHERE SNOW TENDS TO DRIFT This will reduce the times when it is necessary for the customer to remove the snow from around the unit MAKE CERTAIN THE CUSTOMER KNOWS THAT SNOW ACCUMULATIONS SHOULD BE REMOVED FROM THE SIDES OF THE UNIT FOR BEST EFFICIENCY A snow drift barrier may be installed around the unit to prevent a build up of snow on the sides...

Page 7: ...ted Approximate unit weights are given in outline drawing on page 3 NOTE Accessory BAYLIFT002A Four A lifting lugs are recom mended for rigging the unit for hoisting See Figure 7 insert B 2 Insert the four lifting lugs in openings provided in drip lip on perimeter of unit See Figure 7 insert B 3 Before hoisting the unit be sure that the proper method of rigging is used with straps or slings and sp...

Page 8: ... 2 for the location of the unit overhang on the WCY036 060G Models with BAYCURB030A SPREADER BARS OUTDOOR COIL END OF UNIT GASKET SEAL BASE OF UNIT REST ON TOP OF CURB RAILS DRIP LIP DIMPLE BAYLIFT002A LIFTING LUGS SEE DETAIL A B A DRIP LIP ON PERIMETER OF UNIT UNIT CORNER CURB CORNER EXISTING SHEET METAL SCREW HOLD DOWN BRACKET WITH CURB FLANGE OF CURB A ...

Page 9: ...unit on the frame or roof curb Refer to Figures 9 or 10 5 Secure the unit to the frame or roof curb 6 Insulate any ductwork outside of the structure with at least two 2 inches of insulation and then weatherproof There must be a weatherproof seal where the duct enters the structure 7 Complete the installation according to the instructions in the following sections of this manual TYPICAL ROOFTOP APP...

Page 10: ...rk leaving the unit should be no closer than two feet from the unit to minimize noise and resistance 2 Attach the supply and return air ducts to the unit 3 Insulate any ductwork outside of the structure with at least 2 inches of insulation and weatherproof There must be a weath erproof seal where the duct enters the structure 4 Complete the installation according to the instructions in the followi...

Page 11: ...m Trapped Must not be connected to closed drain system CONDENSATE DRAIN PIPING The following warning complies with State of California law Proposition 65 WARNING This product contains fiberglass wool insulation Fiberglass dust and ceramic fibers are believed by the State of California to cause cancer through inhalation Glasswool fibers may also cause respiratory skin or eye irritation FIELD DUCT U...

Page 12: ... per mfg recommendation with clear resistance of 0 05 WC TABLE 1 AIR FILTERS FiltersaretobeusedwiththeWCY024 060Gheating cooling units Thebasicunitdoesnothavefiltersinit However afilter frame accessory is offered that will allow filters to be installed within the unit Otherwise a filter rack must be installed by the installer in the duct work Affix the filter label supplied with the unit adjacent ...

Page 13: ...D 5 SEE UNIT AND HEATER DIAGRAM FOR ELECTRICAL CONNECTION DETAILS 6 IF ELECTRIC HEATER ACCESSORY IS NOT INSTALLED OMIT THE ELECTRIC HEATER ASSOCIATED POWER WIRES AND THE W AND X2 THERMOSTAT WIRES 7 FIG 3 DEMONSTRATES CONNECTION OF THE OUTDOOR THERMOSTAT ACCESSORY ONLY FOR FURTHER UNIT CONNECTION DETAILS REFER TO THE OTHER FIGURES 8 THE 41A BR WIRE IS FIRST STAGE ELECTRIC HEAT IF THE ELECTRIC HEATE...

Page 14: ...tem selector switch at OFF or place the heating selector lever at a setting below room temperature PRE START QUICK CHECKLIST Is the unit properly located and level with the proper clearance See Figure 5 Is the duct work correctly sized run taped insulated and weatherproofed with proper unit arrangement See Ductwork Installation section Is the condensate line properly sized run trapped and pitched ...

Page 15: ...ntary electric heat is brought on when the indoor temperature drops 1 1 2 degrees below the thermostat setting TSH 2 contacts close providing power to the W terminal on the indoor thermostat and to the supplementary heater control circuit NOTE The fan relay F must have been energized An outdoor thermostat may have been added to disallow the second stage if provided of electric heat above a selecte...

Page 16: ...oor ambient temperature with a sensor located outside the outdoor coil A second sensor located on the outdoor coil is used to measure the coil temperature The difference between the ambient and the colder coil temperature is the difference or delta T measurement This delta T measurement is representative of the operating state and relative capacity of the heat pump system By measuring the change i...

Page 17: ...nsor 2 Does OD fan cycle off in defrost N Replace defrost control 3 Windy weather preventing normal termination 7 Defrost initiates on approximately 15 25 minute intervals Be sure OD coil is clean N Complete Check 2 1 Coil sensor open or reading a very high resistance Y Replace coil sensor 2 Ambient sensor reading less than normal N Complete Check 3 Y Replace ambient sensor 3 OD fan off in defrost...

Page 18: ...mponents and wiring for possible replacement and connection tightness condensate drain for cleaning unit duct connections to see that they are physically sound and sealed to the unit casing unit mounting support for structural integrity the unit for obvious unit deterioration MAINTENANCE PERFORMED BY SERVICEMAN HEATING SEASON Complete the unit inspections and service routines described below at th...

Page 19: ... of the Heat Pump and or damage from failure to properly maintain the Heat Pump as set forth in the Use and Care manual see Proper Maintenance section This limited warranty applies to product installed on or after 10 1 2001 where product is manufactured after 1 1 2000 This limited warranty is not retroactive to any installations prior to 10 1 2001 or on product produced prior to 2000 THE LIMITEDWA...

Page 20: ... the cost of lost refrigerant No liability shall attach to Warrantor until products have been paid for and then liability shall be limited solely to the purchase price of the equipment under warranty shown to be defective THE WARRANTY AND LIABILITY SET FORTH HEREIN ARE IN LIEU OF ALL OTHER WARRANTIES AND LIABILITIES WHETHER IN CONTRACT OR IN NEGLIGENCE EXPRESS OR IMPLIED IN LAW OR IN FACT INCLUDIN...

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