Trane WCK024B1 Installation Operation & Maintenance Download Page 8

Page  8

FLASH RATE INDICATIONS:

1 — Flash/Second

= Normal operation.

2 — Flashes/Second

= Fault A (Low 

Δ

T) i.e.: Inoperative compressor, loss of charge, open ambient sensor, shorted coil sensor.

3 — Flashes/Second

= Fault B (20 defrosts terminated on time)

Fault C (High 

Δ

T) i.e.: SOV stuck in heating, shorted ambient sensor, open coil sensor, closed TXV,

OD motor failure, OD fan on in defrost, undercharged unit.

4 — Flashes/Second

= Fault A & C or A & B

For additional information consult Pub. No. 34-1001 Heat Pump Defrost Controls.

Demand Defrost System

PROCEDURE FOR TESTING SENSORS

Measure the temperature the subject sensor is exposed to.  If the sensor is mounted on a
tube, place the lead on an Annie A-8 (or equiv.) temperature tester on the same tube near
the sensor and insulate the bulb.

Unplug the sensor and measure the resistance with a good quality ohmmeter (Simpson
260 or equiv.).  Read the value as quickly as possible to prevent the meter current from
changing the resistance reading.

Using the chart on the right, locate (as close as possible) the actual sensor temperature.
The measured resistance should be relatively close to the resistance value shown in the
chart.

Example:

Sensor temp.

= 19°F.

Measured Resistance

= 46K ohms

This sensor is good since the measured value is relatively close to the
chart value.

TEMP °F

RESISTANCE

86

 7.85K

81

 8.85K

75

10.24K

70

11.59K

65

13.14K

59

15.32K

55

16.93K

50

19.41K

45

22.20K

41

24.76K

36

28.45K

32

31.84K

25

37.50K

19

46.44K

14

53.94K

10

57.64K

5

67.06K

0

78.05K

DEFROST CONTROL

The demand defrost control measures heat pump outdoor ambi-
ent temperature with a sensor located outside the outdoor coil.  A
second sensor located on the outdoor coil is used to measure the
coil temperature.  The difference between the ambient and the
colder coil temperature is the difference or delta-T measurement.
This delta-T measurement is representative of the operating state
and relative capacity of the heat pump system.  By measuring the
change in delta-T, we can determine the need for defrost.  The coil
sensor also serves to sense outdoor coil temperature for termina-
tion of the defrost cycle.

FAULT DETECTION

A fault condition is indicated by the flashing light on the defrost
control inside the heat pump control box.

In normal operation, the defrost control light will flash once each
second. If the light is flashing more than once per second or not-
at-all, refer to the service manual for that unit.

PIN   IDENTIFICATION (See Figure)

1. TEST_COMMON (Shorting any of  the other pins to this pin

causes  the function of the other pin to be executed. Leaving this
pin open results in the normal mode of operation.)

2.  TST   =   Test  (Shorting TEST_COMMON  to this pin speeds

up all defrost board timings.)

3.  FRC_DFT  =  Forced Defrost  (Short TEST_COMMON to this

pin for two (2) seconds to initiate a forced defrost. Remove the
short after defrost initiates.)

▲ 

WARNING:

PIN IDENTIFICATION

FRC_DFT

TEST_COMMON

TST

DEFROST CONTROL CHECKOUT

Normal operation requires:

a.  LED on board flashing 1 time/second.

b.  24V AC between R & B

c.  24V AC between Y & B with unit operating

d. Defrost initiation when FRC_DFT pin is shorted to

TEST_COMMON pin.

If a defrost control problem is suspected, proceed to DEMAND
DEFROST CONTROL CHECKOUT in this Service Facts.

                                                Do NOT connect 24 VAC to T1 (ODS-
A) terminal. ODS-A thermistor WILL BE BLOWN.

Summary of Contents for WCK024B1

Page 1: ...duct that are capable of conducting electri cal current are grounded If grounding wires screws straps clips nuts or washers used to complete a path to ground are removed for service they must be returned to their original position and properly fastened ALL phases of this installation must comply with NATIONAL STATE and LOCAL CODES These instructions do not purport to cover all variations in system...

Page 2: ...s a make up air 5 Check the handling facilities to insure the safety of personnel and the unit s 6 CAUTION MUST BE TAKEN AT ALL TIMES TO AVOID PERSONAL INJURIES AND OR DAMAGE TO EQUIP MENT 7 The unit must be mounted level for proper drainage of defrost water through the holes in the base pan 8 Flexible duct connectors must be of a flame retardant mate rial All duct work outside of the structure mu...

Page 3: ...2 32 70 72 32 70 72 139 70 308 441 17 3 8 413 16 1 8 WCK030B1 33 60 74 37 20 82 33 60 74 30 40 67 135 20 298 302 11 7 8 413 16 1 8 WCK024B1 38 60 85 34 92 77 29 02 64 32 20 71 135 20 298 0 413 16 1 8 TCK042B1 34 90 77 37 20 82 34 90 77 32 70 72 139 70 308 441 17 3 8 413 16 1 8 TCK036B1 33 60 74 36 70 81 33 60 74 30 80 68 134 70 297 441 17 3 8 413 16 1 8 TCK030B1 30 80 68 38 60 85 34 90 77 28 10 62...

Page 4: ...e positioned on a pad the size of the unit or larger The unit must be level on the pad The pad must not come in contact with the structure Be sure the outdoor portion of the supply and return air ducts are as short as possible Proceed with the installation as follows 1 Place the unit on the pad 2 Attach the supply and return air ducts to the unit 3 Insulate any ductwork outside of the structure wi...

Page 5: ...sition causing continu ous evaporator indoor fan operation or the AUTO position causing fan operation to coincide with heating or cooling run cycles Continuous fan mode during cooling operation may not be appropriate in humid climates If the indoor air exceeds 60 relative humidity or simply feels uncomfortably humid it is recommended that the fan only be used in the AUTO mode COOLING MODE NOTE TSH...

Page 6: ...Use a NIOSH approved dust mist respirator Avoid contact with the skin or eyes Wear long sleeved loose fitting clothing gloves and eye protection Wash clothes separately from other clothing rinse washer thoroughly Operations such as sawing blowing tear out and spraying may generate fiber concentrations requiring additional respiratory protection Use the appropriate NIOSH approved respirator in thes...

Page 7: ...horoughly dry before re installing them in the unit Replace permanent filters annually if washing fails to clean them or if they show signs of deterioration Use the same type and size as was originally installed Outdoor Coil Unfiltered air circulated through the unit s outdoor coil can cause the coil s surface to become clogged with dust dirt etc To clean the coil stroke the coil surface with a so...

Page 8: ...door ambi ent temperature with a sensor located outside the outdoor coil A second sensor located on the outdoor coil is used to measure the coil temperature The difference between the ambient and the colder coil temperature is the difference or delta T measurement This delta T measurement is representative of the operating state and relative capacity of the heat pump system By measuring the change...

Page 9: ...sor 2 Does OD fan cycle off in defrost N Replace defrost control 3 Windy weather preventing normal termination 7 Defrost initiates on approximately 15 25 minute intervals Be sure OD coil is clean N Complete Check 2 1 Coil sensor open or reading a very high resistance Y Replace coil sensor 2 Ambient sensor reading less than normal N Complete Check 3 Y Replace ambient sensor 3 OD fan off in defrost ...

Page 10: ...rate auto matically Operating Pressures After the unit has operated in the cooling mode for a short time install pressure gauges on the gauge ports of the discharge and suction line valves Check the suction and discharge pressures and compare them to the normal operating pressures provided in the unit s SERVICE FACTS Voltage Withthecompressoroperating checkthelinevoltageattheunit The voltage shoul...

Page 11: ...ally this limited warranty will not apply unless the packaged unit is 1 installed by a licensed or qualified HVAC technician 2 applied and installed in accordance with the manufacturer s recommendations and its Installer s guide and 3 in compliance with all industry standards national state and local codes This limited warranty does not cover failure of your packaged unit if it is damaged while in...

Page 12: ...ry or warehouse replacement parts for Warrantor s products covered under this warranty Warrantor shall not be obligated to pay for the cost of lost refrigerant No liability shall attach to Warrantor until products have been paid for and then liability shall be limited solely to the purchase price of the equipment under warranty shown to be defective This limited warranty does not apply if the pack...

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