Trane WCK024B1 Installation Operation & Maintenance Download Page 2

Page  2

General Information

These instructions cover installation, operation, and mainte-
nance of all single package 

WCK

 air conditioning units.  For an

easy and orderly installation, follow the sequence of instructions
as they are outlined.  Improper installation can result in unsat-
isfactory operation and/or dangerous conditions as well as make
the related warranty inapplicable.  Read this manual carefully
before installing, operating, or performing maintenance on this
unit.  Installation and maintenance should be performed by
qualified service technicians.  Locate the unit in accordance with
local codes or the National Electrical Code.  Each unit contained
an operating charge of HCFC-22 when shipped.

Unit Inspection

The material in this shipment has been inspected at the factory
and was released to the transportation agency without known
damage.  Inspect the exterior of the carton for evidence of rough
handling in shipment.  Check the unit nameplate to determine if
the unit is correct for the intended application.  After moving the
equipment to the approximate location, unpack it carefully.  If
damage to the unit is found, report the nature of this damage
immediately to the delivery agency.  Check to be sure that the
refrigerant charge has been retained during shipment.

Power Supply

The power supply must be adequate for the unit and any
supplementary electric heaters, if added.  Make certain that the
power supply to the unit agrees with the power requirements
specified on the unit nameplate.  Separate branch circuits are
required for supplementary electric heaters.

Rigging

IMPORTANT:

 

 Check the handling facilities to ensure the safety

of both personnel and the unit.  Be sure that the proper method
of rigging is used, with straps or slings and spreader bars for
protection during lifting.

These units are designed for outdoor installation. For proper
installation, the following recommendations must be considered.

NOTE: Unit is for horizontal installation only.

The discharge air from the condenser fans must be unrestricted
for a minimum of 3 feet above the unit.

NOTE: If any internal accessories are to be added to the
unit it should be done at the shop if at all practical.

 2.  Unit should be positioned so Roof-Run-Off water does not pour

directly on unit.

 4.  Exhaust vents or other sources of contaminated air should not

be near unit air inlet if outside air is to be introduced as a
make-up air.

 5.  Check the handling facilities to insure the safety of personnel

and the unit(s).

 6. CAUTION MUST BE TAKEN AT ALL TIMES TO AVOID

PERSONAL INJURIES AND/OR DAMAGE TO EQUIP-
MENT.

 7. The unit must be mounted level for proper drainage of defrost

water through the holes in the base pan.

 8. Flexible duct connectors must be of a flame retardant mate-

rial. All duct work outside of the structure must be insulated
and weatherproofed in accordance with local codes.

10. Holes through exterior walls must be sealed in accordance

with local codes.

11. Access and service clearances for the unit must be given

careful consideration when locating the duct entrance open-
ings. Figure 1 provides unit  dimensions.

12. All fabricated outdoor ducts should be as short as possible.

13. Be sure the hole in the structure for the ducts is large enough

to accommodate the fabricated ducts and the insulation
surrounding them. (See Figure 1.)

Clearances

 

1. The recommended clearances for single-unit installations are

illustrated in Figure 1. These minimum requirements are not
only an important consideration when determining unit
placement, but they are also essential to ensure adequate
serviceability, maximum capacity, and peak operating effi-
ciency.

 2. Any reduction of the unit clearances indicated in this illustra-

tion may result in condenser coil starvation, or the recircula-
tion of warm condenser air. Actual clearances which appear
to be inadequate should be reviewed with a local sales
engineer.

Unit Support

If unit is to be roof mounted, check building codes for weight
distribution requirements.  Check unit nameplate for supply
voltage required. Determine if adequate electrical power is
available. Refer to specification sheet.

Location and Clearances

Installation of the unit should conform to local building codes or,
in the absence of local codes, to the ANSI/NFPA No. 70-1987
National Electrical Code or “Latest Revision.” Canadian installa-
tions must conform to CSA and local codes.

Select a location that will permit unobstructed airflow into the
condenser coil and away from the fan discharge and permit
unobstructed service access into the compressor compartment.
Suggested airflow clearances and service clearances are given in
Figure 1.

WARNING

!

Do not lift the unit without testing for balance and rig-
ging.  Do not lift the unit in windy conditions or above
personnel.  Do not lift the unit by attaching a clevis, hooks,
pins, or bolts to the unit casing, casing hardware, corner
lugs, angles, tabs, or flanges.  Failure to observe this
warning may result in equipment damage.

Locations and Recommendations

Summary of Contents for WCK024B1

Page 1: ...duct that are capable of conducting electri cal current are grounded If grounding wires screws straps clips nuts or washers used to complete a path to ground are removed for service they must be returned to their original position and properly fastened ALL phases of this installation must comply with NATIONAL STATE and LOCAL CODES These instructions do not purport to cover all variations in system...

Page 2: ...s a make up air 5 Check the handling facilities to insure the safety of personnel and the unit s 6 CAUTION MUST BE TAKEN AT ALL TIMES TO AVOID PERSONAL INJURIES AND OR DAMAGE TO EQUIP MENT 7 The unit must be mounted level for proper drainage of defrost water through the holes in the base pan 8 Flexible duct connectors must be of a flame retardant mate rial All duct work outside of the structure mu...

Page 3: ...2 32 70 72 32 70 72 139 70 308 441 17 3 8 413 16 1 8 WCK030B1 33 60 74 37 20 82 33 60 74 30 40 67 135 20 298 302 11 7 8 413 16 1 8 WCK024B1 38 60 85 34 92 77 29 02 64 32 20 71 135 20 298 0 413 16 1 8 TCK042B1 34 90 77 37 20 82 34 90 77 32 70 72 139 70 308 441 17 3 8 413 16 1 8 TCK036B1 33 60 74 36 70 81 33 60 74 30 80 68 134 70 297 441 17 3 8 413 16 1 8 TCK030B1 30 80 68 38 60 85 34 90 77 28 10 62...

Page 4: ...e positioned on a pad the size of the unit or larger The unit must be level on the pad The pad must not come in contact with the structure Be sure the outdoor portion of the supply and return air ducts are as short as possible Proceed with the installation as follows 1 Place the unit on the pad 2 Attach the supply and return air ducts to the unit 3 Insulate any ductwork outside of the structure wi...

Page 5: ...sition causing continu ous evaporator indoor fan operation or the AUTO position causing fan operation to coincide with heating or cooling run cycles Continuous fan mode during cooling operation may not be appropriate in humid climates If the indoor air exceeds 60 relative humidity or simply feels uncomfortably humid it is recommended that the fan only be used in the AUTO mode COOLING MODE NOTE TSH...

Page 6: ...Use a NIOSH approved dust mist respirator Avoid contact with the skin or eyes Wear long sleeved loose fitting clothing gloves and eye protection Wash clothes separately from other clothing rinse washer thoroughly Operations such as sawing blowing tear out and spraying may generate fiber concentrations requiring additional respiratory protection Use the appropriate NIOSH approved respirator in thes...

Page 7: ...horoughly dry before re installing them in the unit Replace permanent filters annually if washing fails to clean them or if they show signs of deterioration Use the same type and size as was originally installed Outdoor Coil Unfiltered air circulated through the unit s outdoor coil can cause the coil s surface to become clogged with dust dirt etc To clean the coil stroke the coil surface with a so...

Page 8: ...door ambi ent temperature with a sensor located outside the outdoor coil A second sensor located on the outdoor coil is used to measure the coil temperature The difference between the ambient and the colder coil temperature is the difference or delta T measurement This delta T measurement is representative of the operating state and relative capacity of the heat pump system By measuring the change...

Page 9: ...sor 2 Does OD fan cycle off in defrost N Replace defrost control 3 Windy weather preventing normal termination 7 Defrost initiates on approximately 15 25 minute intervals Be sure OD coil is clean N Complete Check 2 1 Coil sensor open or reading a very high resistance Y Replace coil sensor 2 Ambient sensor reading less than normal N Complete Check 3 Y Replace ambient sensor 3 OD fan off in defrost ...

Page 10: ...rate auto matically Operating Pressures After the unit has operated in the cooling mode for a short time install pressure gauges on the gauge ports of the discharge and suction line valves Check the suction and discharge pressures and compare them to the normal operating pressures provided in the unit s SERVICE FACTS Voltage Withthecompressoroperating checkthelinevoltageattheunit The voltage shoul...

Page 11: ...ally this limited warranty will not apply unless the packaged unit is 1 installed by a licensed or qualified HVAC technician 2 applied and installed in accordance with the manufacturer s recommendations and its Installer s guide and 3 in compliance with all industry standards national state and local codes This limited warranty does not cover failure of your packaged unit if it is damaged while in...

Page 12: ...ry or warehouse replacement parts for Warrantor s products covered under this warranty Warrantor shall not be obligated to pay for the cost of lost refrigerant No liability shall attach to Warrantor until products have been paid for and then liability shall be limited solely to the purchase price of the equipment under warranty shown to be defective This limited warranty does not apply if the pack...

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