Trane WCK024B1 Installation Operation & Maintenance Download Page 10

Page  10

Start-Up

Pre-Start Quick Check List

•Is the unit properly and securely located and level with the proper

clearance?

•Is the ductwork correctly sized, run, taped, insulated and weath-

erproofed with the proper unit arrangement?

•Is the condensate line properly sized, run, trapped, and pitched?

Does it drain freely?

•Is the filter of the correct size and number?  Are the supply and

return registers unobstructed?

•Is the wiring properly sized and run according to the Unit Wiring

Diagram, Figures 5 and 6?

•Is the power supply correct for the unit's requirements?
•Are all wiring connections, including those in the unit itself,

tight?

•Is the thermostat well located, level, correctly wired, and accu-

rately adjusted?

•Do the outdoor fan and the indoor fan turn free without rubbing?

Are both fans tight on their shafts?

•Has the indoor blower speed tap been determined and the proper

speed set?  See the Unit Wiring Diagram,Figures 5 and 6.

•Has all work been done in accordance to the applicable local and

national codes?

•Are all cover and access panels in place to prevent air loss and

to protect against safety hazards?

•Have all tools and debris around, on top of, and under the unit

been removed?

Starting the Unit In the Cooling Mode

IMPORTANT:

  Before starting the system in the cooling cycle,

turn the thermostat switch to "OFF" and close the unit
disconnect switch.  This procedure energizes the compres-
sor crankcase heat (if equipped) thereby vaporizing any
liquid HCFC-22 in the crankcase.   This is a precaution
against foaming at start-up which could damage the com-
pressor.  Allow the heat to operate for a minimum of eight
(8) hours.

NOTE: 

 See the section on "Sequence of Operation" for a descrip-

tion of the cooling operating sequence.

•To start the unit in the cooling mode, set the thermostat system

switch to 

COOL

.  Move the thermostat

COOL

 indicator to

a setting below room temperature. The outdoor fan motor,
compressor, and evaporator

fan motor will operate auto-

matically.

Operating Pressures

After the unit has operated in the cooling mode for a short time,
install pressure gauges on the gauge ports of the discharge and
suction line valves.  Check the suction and discharge pressures
and compare them to the normal operating pressures provided in
the unit's 

SERVICE FACTS.

Voltage

With the compressor operating, check the line voltage at the unit.
The voltage should be within the range shown on the unit name-
plate.  If low voltage is encountered, check the size and length of
the supply line from the main disconnect to the unit.  The line may
be undersized for the length of the run.

Start-Up

Cooling Shut Down

•Place the system selector switch in the 

OFF

 position or reset the

thermostat at a setting above the room temperature.

•Do not de-energize the main power disconnect except when the

unit is to be serviced.  Power is required to keep the compressor
crankcase heat (if equipped) energized and boil off refrigerant
in the compressor.

Starting the Unit in the Heating Mode

NOTE:

  See the section on "Sequence of Operation" for a descrip-

tion of the heating operating sequence.

•Check to make sure that all grilles and registers are

open and all unit access doors are closed before start-up.

•To start the unit in the heating mode, set the thermostat system

switch to

 HEAT.

  Move the thermostat 

HEAT

 indicator to a

setting above room temperature and place the fan switch in
the 

AUTO

 or 

ON

 positions.  The indoor fan motor will operate

automatically.

•The thermostat must provide a 

"G"

 signal for fan  operation.  If

using an auto changeover thermostat, see Figures 5 and 6 for
the appropriate connections.

Heating Shut-Down

•Place the system selector switch to the 

OFF

 position or  place the

heating selector lever at a setting below the room temperature.

The following warning complies with State of California law, Proposition 65.

WARNING:

This product contains

fiberglass wool insulation!

Fiberglass dust and ceramic

fibers are believed by the State of California to cause
cancer through inhalation. Glasswool fibers may also
cause respiratory, skin, or eye irritation.

Summary of Contents for WCK024B1

Page 1: ...duct that are capable of conducting electri cal current are grounded If grounding wires screws straps clips nuts or washers used to complete a path to ground are removed for service they must be returned to their original position and properly fastened ALL phases of this installation must comply with NATIONAL STATE and LOCAL CODES These instructions do not purport to cover all variations in system...

Page 2: ...s a make up air 5 Check the handling facilities to insure the safety of personnel and the unit s 6 CAUTION MUST BE TAKEN AT ALL TIMES TO AVOID PERSONAL INJURIES AND OR DAMAGE TO EQUIP MENT 7 The unit must be mounted level for proper drainage of defrost water through the holes in the base pan 8 Flexible duct connectors must be of a flame retardant mate rial All duct work outside of the structure mu...

Page 3: ...2 32 70 72 32 70 72 139 70 308 441 17 3 8 413 16 1 8 WCK030B1 33 60 74 37 20 82 33 60 74 30 40 67 135 20 298 302 11 7 8 413 16 1 8 WCK024B1 38 60 85 34 92 77 29 02 64 32 20 71 135 20 298 0 413 16 1 8 TCK042B1 34 90 77 37 20 82 34 90 77 32 70 72 139 70 308 441 17 3 8 413 16 1 8 TCK036B1 33 60 74 36 70 81 33 60 74 30 80 68 134 70 297 441 17 3 8 413 16 1 8 TCK030B1 30 80 68 38 60 85 34 90 77 28 10 62...

Page 4: ...e positioned on a pad the size of the unit or larger The unit must be level on the pad The pad must not come in contact with the structure Be sure the outdoor portion of the supply and return air ducts are as short as possible Proceed with the installation as follows 1 Place the unit on the pad 2 Attach the supply and return air ducts to the unit 3 Insulate any ductwork outside of the structure wi...

Page 5: ...sition causing continu ous evaporator indoor fan operation or the AUTO position causing fan operation to coincide with heating or cooling run cycles Continuous fan mode during cooling operation may not be appropriate in humid climates If the indoor air exceeds 60 relative humidity or simply feels uncomfortably humid it is recommended that the fan only be used in the AUTO mode COOLING MODE NOTE TSH...

Page 6: ...Use a NIOSH approved dust mist respirator Avoid contact with the skin or eyes Wear long sleeved loose fitting clothing gloves and eye protection Wash clothes separately from other clothing rinse washer thoroughly Operations such as sawing blowing tear out and spraying may generate fiber concentrations requiring additional respiratory protection Use the appropriate NIOSH approved respirator in thes...

Page 7: ...horoughly dry before re installing them in the unit Replace permanent filters annually if washing fails to clean them or if they show signs of deterioration Use the same type and size as was originally installed Outdoor Coil Unfiltered air circulated through the unit s outdoor coil can cause the coil s surface to become clogged with dust dirt etc To clean the coil stroke the coil surface with a so...

Page 8: ...door ambi ent temperature with a sensor located outside the outdoor coil A second sensor located on the outdoor coil is used to measure the coil temperature The difference between the ambient and the colder coil temperature is the difference or delta T measurement This delta T measurement is representative of the operating state and relative capacity of the heat pump system By measuring the change...

Page 9: ...sor 2 Does OD fan cycle off in defrost N Replace defrost control 3 Windy weather preventing normal termination 7 Defrost initiates on approximately 15 25 minute intervals Be sure OD coil is clean N Complete Check 2 1 Coil sensor open or reading a very high resistance Y Replace coil sensor 2 Ambient sensor reading less than normal N Complete Check 3 Y Replace ambient sensor 3 OD fan off in defrost ...

Page 10: ...rate auto matically Operating Pressures After the unit has operated in the cooling mode for a short time install pressure gauges on the gauge ports of the discharge and suction line valves Check the suction and discharge pressures and compare them to the normal operating pressures provided in the unit s SERVICE FACTS Voltage Withthecompressoroperating checkthelinevoltageattheunit The voltage shoul...

Page 11: ...ally this limited warranty will not apply unless the packaged unit is 1 installed by a licensed or qualified HVAC technician 2 applied and installed in accordance with the manufacturer s recommendations and its Installer s guide and 3 in compliance with all industry standards national state and local codes This limited warranty does not cover failure of your packaged unit if it is damaged while in...

Page 12: ...ry or warehouse replacement parts for Warrantor s products covered under this warranty Warrantor shall not be obligated to pay for the cost of lost refrigerant No liability shall attach to Warrantor until products have been paid for and then liability shall be limited solely to the purchase price of the equipment under warranty shown to be defective This limited warranty does not apply if the pack...

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