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The ZN510 controller receives the 
fan mode from either a wired zone 
sensor or as a communicated valve. 
When neither a zone sensor nor 
communicated fan mode are 
present, the ZN510 controller will 
default unit operation to 

AUTO

.

Note:

z

A building automation system 
can also generate a fan mode 
request and communicate this 
request to the controller.

z

If the ZN510 controller does not 
receive a hardwired or commu-
nicated request for the fan 
mode, the unit recognizes the 
fan input as 

AUTO

 and the fan 

operates according to the 
default configuration.

Fan Off Delay

When the heating output is 
controlled off, the ZN510 
automatically runs the fan 

ON

 for an 

additional 30 seconds to give the fan 
time to blow off any residual heat.

Possible
Fan Modes

Heat Pump
(1-speed)

OFF

Fan Off

AUTO

Continuous: (Field 
Modified)

z

In occupied mode, the 

fan runs continuously. 

In unoccupied mode, 

the fan cycles 

OFF

 

when no heating or 

cooling is required.

AUTO

Cycling: (Factory Default)

z

The fan cycles 

ON

 and 

OFF

 with compressor 

operation.

Unit Operation

Leaving Water Temperature

ZN510 uses analog input 1 (AI 1) as 
the leaving water temperature input 
for use with a thermistor. This input 
(AI 1) is automatically assigned as a 
leaving water temperature input. As 
explained in the binary input 
section, the leaving water 
temperature input protects the heat 
exchanger (circuit 1) from low 
temperatures. The second heat 
exchanger, present in units with two 
compressors is protected with a 
binary low temperature detection 
device. Based on the application of 
the unit, circuit operation is 
terminated when the leaving water 
temperature falls below 35 F or
20 F. This is set when the unit is 
ordered.

The ZN510 controller compares the 
measured leaving water 
temperature to the leaving water 
temperature low limit value to 
determine a fault condition. When 
the measured leaving water 
temperature is less than the leaving 
water temperature low limit, the 
controller generates a Low Temp 
Detect diagnostic. If the Leaving 
Water Temp Sensor fails to open or 
close the controller generates a 
Leaving Water Temp Failure 
diagnostic. This disables unit 
operation.

Note:
A low temperature detection failure 
diagnostic for compressor 1 may 
require you to manually reset the 
unit to restore compressor opera-
tion.

Similarly, the ZN510 controller uses 
a binary low temperature detection 
device (fixed low limit trip point) to 
lock-out circuit 2 when a fault condi-
tion is detected.

See the Diagnostics section on page 
28 for information about the 
automatic diagnostic reset function.

Filter Maintenance Timer

The controller’s filter maintenance 
timer is based on the unit fan’s 
cumulative run hours. The controller 
compares the fan run time against 
an adjustable fan run hours limit 
(maintenance required setpoint 
time, stored in the controller) and 
recommends unit maintenance (i.e. 
changing the filter).

Use Rover or BAS system to edit the 
maintenance required setpoint time. 
Once the setpoint limit is exceeded 
the controller generates a filter 
maintenance timer diagnostic. 
When the maintenance required 
setpoint time is zero, the controller 
disables the diagnostic feature.

Discharge Air Temperature

Analog input 2 (AI 2) is used as the 
discharge air temperature input for 
use with a 10,000 ohm thermistor. 
Typical factory placement of the 
thermistor is at the discharge area of 
the unit. The discharge air 
temperature sensor does not affect 
unit operation. The measured 
temperature is for information only 
to be read by the building 
automation system or for 
troubleshooting unit operation with 
Rover.

Once a valid discharge air 
temperature signal has been 
established by the thermistor or 
communicated and the value is no 
longer present, the controller 
generates a discharge air 
temperature failure diagnostic. This 
will not disable unit operation. If the 
sensor returns with a valid 
temperature, the diagnostic 
automatically clears 

Summary of Contents for Tracer ZN510

Page 1: ...WSHP IOP 2 May 1998 Installation Operation and Programming Tracer ZN510 Controller...

Page 2: ...Related Literature z CNT IOP 1 ZN510 1 Controller Installation Operation and Pro graming z WSHP PD 1 Water Source Heat Pump Controller Product Data Sheet z WMCA PD 1 ZN510 Loop Con troller Product Dat...

Page 3: ...on 7 Power 8 Binary Outputs 8 Analog Outputs 9 Binary Inputs 9 Analog Inputs 12 Zone Sensors 15 Heating or Cooling Control Mode Operation 18 Single or Dual Compressor Operation 19 Data Sharing 20 Conf...

Page 4: ...place in the ZN510 IOP on a copy of Sheet 6 of this document or on building plans for future location use The actual room location on the tag may be hand written Zone Sensor Placement Zone sensor loc...

Page 5: ...l minutes to check for the presence of a com municated value 3 A random start time is hard coded on every board and cannot be disabled The board generates a random time delay between 0 and 25 seconds...

Page 6: ...mber The NID is similar to the serial number of the unit but is specific to the identification of the ZN510 Board The location identification is a customer defined clear English description of the uni...

Page 7: ...system Communication is also possible with Trane s service tool Rover ZN510 provides a total of six 1 4 inch quick connect terminals for connection to the Comm5 communication link These connections in...

Page 8: ...air damper It may be field modified to control a generic output for control by a building automation system If set up as a generic output the controller does not use BOP 6 as part of the normal contr...

Page 9: ...ion Circuit 2 Table 2 Binary input configurations Binary Input Description Configuratio n Contact Closure Contact Open BI 1 Low Temperature Detection Cir 2 Normally closed Normal Diagnostic BI 2 Conde...

Page 10: ...to page 28 on how to reset a unit z If BOP 6 is configured as a generic binary output the state of the output is not affected by the low temperature detection diagnostic or by other diagnostics Conden...

Page 11: ...or the status of the generic binary input This input does not affect controller operation High and Low Pressure Switches The high and low pressure cutout switches are wired in series with the compress...

Page 12: ...roller includes an automatic diag nostic reset function that allows the controller to automatically recover after a high or low pres sure cutout diagnostic After 30 minutes the con troller will reset...

Page 13: ...In the occupied mode the unit attempts to maintain the space temperature at the active occupied heating or cooling setpoint based on the measured space temperature the active setpoint and the proporti...

Page 14: ...ing water temperature is less than the leaving water temperature low limit the controller generates a Low Temp Detect diagnostic If the Leaving Water Temp Sensor fails to open or close the controller...

Page 15: ...operation Table 5 Methods of setpoint operation Method Situation used Zone Sensor with an adjustable hardwired setpoint A hardwired adjustable setpoint is connected to the controller Local setpoints a...

Page 16: ...t signal of OFF or AUTO If the fan control request is communicated to the controller the controller ignores the hardwired fan switch input and uses the communicated value The zone sensor fan switch si...

Page 17: ...ion z External setpoint z ON and CANCEL buttons z Communication jack z Vertical case with Trane logo Part Number X13510635010 Description z Space temperature 0 2 C resolution z External setpoint z Fan...

Page 18: ...only changes state when the controller turns on compressor 1 When a power failure occurs the reversing valve output defaults to the heating de energized state To reduce noise due to refrigeration mig...

Page 19: ...verride the controller applies the occupied heating and cooling setpoint but reports the effective occupancy mode as occupied bypass mode In the occupied bypass mode a building automation system can d...

Page 20: ...setpoint For this application each communicating controller uses the same setpoint ON CANCEL ZONE SET COMMMUNICATION 24V SERVICE ZONE SENSOR POWER BINARY IN PUTS FAN Actual Size 4 0 x5 5 ANALOG INPUT...

Page 21: ...switch hardwired Enabled Setpoints Unoccupied cooling setpoint 85 F Occupied standby cooling 78 F Occupied cooling setpoint 74 F Occupied heating setpoint 71 F Occupied standby heating 67 F Unoccupie...

Page 22: ...usly The controller is not detecting any communication Normal for standalone applications LED blinks The controller detects communication normal for communicating applications including data sharing L...

Page 23: ...h ZN510 Loop Controller During Unoccupied the pumps will be OFF but should be energized to test compressor operation The user must override the pumps either at the ZN510 Loop Controller or by pushing...

Page 24: ...heating or cooling to the space Fan mode off When a local fan mode switch determines the fan operation the off position controls the unit fan off Requested mode off The desired operating mode such as...

Page 25: ...ressor may not work correctly No power to the controller If the controller does not have power the compressor does not operate For the ZN510 controller to operate normally a voltage input of 24 VAC mu...

Page 26: ...anual output test sequence that may be used to verify output operation and associated output wiring However based on the current step in the test sequence the outdoor air damper may not be open Refer...

Page 27: ...p failure Enabled Compressor 1 Off Compressor 2 See note below Damper See note below Discharge air temp failure Enabled Compressor s No action Damper No Action Maintenance required example Filter Stat...

Page 28: ...al operation until another diagnostic occurs If a special diagnostic occurs within 24 hours after an automatic diagnostic reset the diagnostic must be manually reset Cycling Power When the 24 VAC powe...

Page 29: ...29 Wiring Diagram...

Page 30: ...30 Wiring Diagram...

Page 31: ...s 18 to 32 VAC 24 VAC nominal 50 or 60 Hz 300 mA Agency Listings UL and CUL 916 Energy Management System Agency Compliance IEC 1000 4 2 ESD IEC 1000 4 4 EFT IEC 1000 4 5 Surge FCC Part 15 Class A Inpu...

Page 32: ...ure 40 to 212 F 40 to 100 C J3 4 Analog ground NA Table 19 Binary Outputs Description Terminals Output Rating Load Energized Load De energized Binary Output 1 J1 1 12 VA 1 VAC RMS typical 24 VAC RMS t...

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