background image

12

18-DE01D1-8

Installer’s Guide

O

f

ten,  h

o

useh

o

ld 

c

hemi

c

als 

co

ntain 

c

hl

o

ride

-

bearing

co

mp

o

unds.  There  are  many 

co

mp

o

unds  representative

of

  this 

c

lassi

f

i

c

ati

o

of

 

c

hemi

c

als. 

A

 

f

ew 

co

mm

o

n  ex

-

amples are listed bel

o

w.

-

Cleaning s

o

lvents

- V

arnish and paint rem

o

vers

-

Blea

c

hes

-

Fabri

c

 s

of

teners

-

W

ater s

of

tener salt

-

Tile adhesives

A

v

o

id  st

o

ring 

o

r  using  these 

c

hemi

c

als  within 

c

l

o

se

pr

o

ximity  t

o

  the 

f

urna

c

e.  In  additi

o

n,  av

o

id  st

o

ring 

o

r

using any 

c

hemi

c

als, 

of

 an unkn

o

wn and p

o

ssibly 

f

lam

-

mable  nature,  in 

c

l

o

se  pr

o

ximity  t

o

  the 

f

urna

c

e.  I

f

  it  is

ne

c

essary  t

o

  st

o

re 

o

r  use 

c

hemi

c

als  in  the  same  spa

c

e

as  the 

f

urna

c

e,  the  area  sh

o

uld  be  well

-

ventilated  and

all 

co

ntainers sh

o

uld be sealed when n

o

t in use. I

f

 p

o

s

-

sible,  keep 

c

hemi

c

als  in  a  separate,  well  ventilated,

r

oo

c

l

o

sed 

off

 

f

r

o

m the 

f

urna

c

e with a d

oo

r.

The 

f

urna

c

e  shall  be  installed  in  a  l

oc

ati

o

n  within  the

building  that  permits  a  satis

f

a

c

t

o

ry  supply 

of

  air 

fo

r

co

mbusti

o

n,  ventilati

o

n,  and  pr

o

per 

o

perati

o

of

  the

venting system. 

W

hile all 

fo

rms 

of

 building 

co

nstru

c

ti

o

n

c

ann

o

t be 

co

vered in detail in this installer

'

s guide, this

requirement  may  usually  be  met  by  appli

c

ati

o

of

 

o

ne

of

 the 

fo

ll

o

wing meth

o

ds in 

o

rdinary building 

co

nstru

c-

ti

o

n.  H

o

wever,  appli

c

able  l

oc

al  installati

o

co

des 

a

l

-

w

a

y

s

 take pre

c

eden

c

e and shall be 

fo

ll

o

wed.

The 

co

ntent 

of

 

c

ertain  pertinent  passages 

of

  NFP

A

  31

-

2001 

o

n meth

o

ds t

o

 

o

btain and ensure adequate air

f

l

o

w

t

o

  the 

f

urna

c

e  has  been  ex

c

erpted  and,  in  s

o

me 

c

ases,

paraphrased  bel

o

fo

r  re

f

eren

c

e  purp

o

ses.  C

o

nsult  the

Standard 

fo

r the Installati

o

of

 Oil

-

Burning Equipment,

NFP

A

 31

-

2001, 

fo

r spe

c

ial 

c

ases and 

f

urther details.

1. Utility R

oo

(

example 

of

 a 

co

n

f

ined spa

c

e

)

a. In  buildings 

of

 

co

nventi

o

nal 

co

nstru

c

ti

o

n  with

n

o

rmal  air  in

f

iltrati

o

n,  tw

o

 

(

2

)

  permanent 

o

pen

-

ings 

co

nne

c

ting  t

o

  a  well

-

ventilated 

c

rawl  spa

c

e,

atti

c

o

r  an

o

ther  large,  well

-

ventilated  internal

area shall be pr

o

vided. Ea

c

o

pening shall have a

minimum 

f

ree  area 

of

 

o

ne 

(

1

)

  square  in

c

h  per

1000  BTUH 

of

  t

o

tal  input  rate 

(

sum 

of

  the  indi

-

vidual  applian

c

e  input  rates

)

 

of

  all  applian

c

es  t

o

be  installed  in  the  utility  r

oo

m.  One 

o

pening

sh

o

uld  be  l

oc

ated  near, 

o

r  in,  the 

c

eiling 

of

  the

r

oo

m and the 

o

ther sh

o

uld be l

oc

ated near, 

o

r in,

the 

f

l

oo

r.

b. In  buildings 

of

  unusually  tight 

co

nstru

c

ti

o

(

e.g.

th

o

se  having 

co

ntinu

o

us  water  vap

o

r  barriers

;

tightly

-f

itting, 

o

r  weather

-

stripped,  d

oo

rs  and

wind

o

ws

;

  and  gasketed, 

c

aulked, 

o

r  sealed 

o

uter

wall 

j

o

ints and penetrati

o

ns

)

, wherein in

f

iltrati

o

n

and  air  ex

c

hange  with  the 

o

utd

oo

rs  is  very  lim

-

ited 

(

0.35 air 

c

hanges per h

o

ur, 

o

r less

)

, pr

o

visi

o

n

must  be  made  t

o

  pr

o

vide  su

ff

i

c

ient  air 

fo

co

m

-

busti

o

n. The 

fo

ll

o

wing meth

o

d will usually be ad

-

equate t

o

 ensure su

ff

i

c

ient air

f

l

o

w int

o

 the spa

c

e.

Pr

o

vide  tw

o

 

(

2

)

  permanent 

o

penings, 

o

ne 

(

1

)

  l

oc

ated

within  12  in

c

hes 

of

  the 

f

l

oo

r  and 

o

ne 

(

1

)

  within  12

in

c

hes 

of

  the 

c

eiling, 

o

r  r

oof

of

  the  r

oo

m.  These 

o

pen

-

ings  shall  all

o

fo

r  dire

c

t  ex

c

hange 

of

  air  between  the

r

oo

m  and 

o

utd

oo

rs.  I

f

  required,  du

c

ting  between  the

r

oo

m and the 

o

utd

oo

rs shall be pr

o

vided.

-

F

o

r  h

o

riz

o

ntally 

-o

riented  du

c

ts,  ea

c

o

pening  shall

have a minimum 

f

ree area 

of

 

o

ne 

(

1

)

 square in

c

h per

2000  BTUH 

of

  the  t

o

tal  input  rate 

(

sum 

of

  the  indi

-

vidual applian

c

e input rates

)

 

of

 all applian

c

es t

o

 be in

-

stalled in the r

oo

m.

-

F

o

r verti

c

ally 

-o

riented du

c

ts, the minimum 

f

ree area

may  be  redu

c

ed  t

o

 

o

ne 

(

1

)

  square  in

c

h  per  4000

BTUH 

of

  the  t

o

tal  input  rate 

(

sum 

of

  the  individual

applian

c

e input rates

)

 

of

 all applian

c

es t

o

 be installed

in the r

oo

m.

-

The minimum dimensi

o

of

 any air 

o

pening shall n

o

t

be less than 3

-

in

c

hes.

-

 

W

hen  an 

o

pening  in  the 

o

utside  wall  must  be  pr

o-

vided,  it  sh

o

uld  be 

f

urnished  with  pr

o

perly  s

c

reened

metal  sleeves.

2. Full Basement 

(

example 

of

 an un

co

n

f

ined spa

c

e

)

a.

W

here  a 

f

urna

c

e  is  installed  in  a 

f

ull  basement,

in  a  building 

of

 

co

nventi

o

nal 

co

nstru

c

ti

o

n  with

n

o

rmal air in

f

iltrati

o

n, in

f

iltrati

o

n is n

o

rmally ad

-

equate t

o

 pr

o

vide air 

fo

co

mbusti

o

n and ventila

-

ti

o

n.

b. In buildings 

of

 unusually tight 

co

nstru

c

ti

o

(

su

c

h

as th

o

se where weather stripping and st

o

rm sash

wind

o

ws are used, and where basement wind

o

ws

are  als

o

  weather

-

stripped

)

o

ne 

(

1

)

  permanent

o

pening 

co

nne

c

ting  t

o

  a  well

-

ventilated  atti

c

o

r

with the 

o

utd

oo

rs shall be pr

o

vided, using a du

c

t,

i

f

 ne

c

essary. This 

o

pening shall have a minimum

f

ree  area 

of

 

o

ne 

(

1

)

  square  in

c

h  per  5000  BTUH

of

  t

o

tal  input  rate 

(

sum 

of

  the  individual  appli

-

an

c

e input rates

)

 

of

 all applian

c

es t

o

 be installed

in the basement.

W

hen  an 

o

pening  in  the 

o

utside  wall  must  be  pr

o-

vided, it sh

o

uld be 

f

urnished with pr

o

perly s

c

reened

metal  sleeves.

Summary of Contents for TDF1M087A936

Page 1: ...CE ALL phases of this installation must comply with NATIONAL STATE AND LOCAL CODES IMPORTANT This Document is customer property and is to remain with this unit Please return to service information pack upon completion of work Installer s Guide 18 DE01D1 8 THV1 Highboy Vertical Flue TLF1 Lowboy Front Flue TLR1 Lowboy Rear Flue TDF1 Downflow Horizontal Front Flue AVAILABLE IN FRENCH CANADIAN FC ...

Page 2: ...entilation page 9 of these instructions 4 Combustion products must be discharged outdoors Connect this furnace to an approved vent system only as specified in Standard for the Installation of Oil Burning Equipment NFPA 31 2001 5 Always install the furnace to operate within the furnace s intended temperature rise range with a duct system which has an external static pressure within the allowable ra...

Page 3: ... and to the regula tions of the National Fire Protection Association NFPA publications the Standard for the Installation of Oil Burning Equipment NFPA 31 2001 and the Na tional Electrical Code ANSI NFPA 70 2002 or the lat est editions thereof INSTALLATION LOCATION CAUTION To prevent shortening its service life the furnace should not be used as a Construction Heater during the finishing phases of c...

Page 4: ...of The lowboy rear flue model only requires 3 inches from front casing of the furnace to the closet door The downflow horizontal furnace requires 22 inches from front casing of the furnace to the closet door 9 inches from flue pipe vent connector 3 inches from casing top 3 inches from any side of supply air plenum 3 inches above supply air ducts within 6 feet of fur nace For the downflow horizonta...

Page 5: ...late Thread the bolt through the burner mounting flange and into the open hole within the burner mounting plate See Figure 3 2 Install the flange gasket and the burner on the mounting plate threaded studs Using fasteners supplied in the parts bag with each furnace use two 2 or three 3 5 16 in brass hex nuts and flat wash ers as required secure the burner to the mount ing studs on the burner mounti...

Page 6: ...left Horizontal left Horizontal right FAN LIMIT CONTROL AS SHIPPED RELOCATE FAN LIMIT CONTROL HERE SUPPLY AIR SUPPLY AIR RETURN AIR RETURN AIR Horizontal left Horizontal right TURNED END FOR END 3 4 A downflow horizontal furnace rotated 180 or flipped end for end to reverse airflow direction in the horizontal configuration Correct locations for the fan limit control for horizontal left right furna...

Page 7: ...34 25 26 00 26 00 19 00 19 00 1 0 0 1 0 0 0 8 8 0 8 8 6 0 0 6 0 0 1 00 1 00 4 54 4 54 3 75 3 75 NOTE Filter Frame Shipped unassembled packed in blower compartment MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS Furnace casing sides and rear 3 Front furnace casing to closet door1 8 Furnace flue pipe vent connector 9 Furnace casing top 3 Supply air plenum any side 3 Supply air ducts within 6 feet of the ...

Page 8: ...r1 8 Furnace flue pipe vent connector 9 Furnace casing top 3 Supply air plenum any side 3 Supply air ducts within 6 feet of the furnace 3 Notes 1 The Horizontal Downflow model requires 22 from the front casing of the furnace to the closet door 2 Adequate clearance from the supply end surface of the furnace casing to combustible materials are provided by the design of the accessory mounting base wh...

Page 9: ...40 75 40 75 0 72 0 72 22 06 22 06 20 03 20 03 17 00 17 00 1 00 1 00 3 13 3 13 3 75 3 75 6 5 0 6 5 0 L C MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS Furnace casing sides and rear 3 Front furnace casing to closet door1 8 Furnace flue pipe vent connector 9 Furnace casing top 3 Supply air plenum any side 3 Supply air ducts within 6 feet of the furnace 3 TLF1MO87A936 48 V3 V5SA OUTLINE DRAWING ALL DIMEN...

Page 10: ...7 00 17 00 1 00 1 00 3 13 3 13 3 75 3 75 29 845 29 845 MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS Furnace casing sides and rear 3 Front furnace casing to closet door1 8 Furnace flue pipe vent connector 9 Furnace casing top 3 Supply air plenum any side 3 Supply air ducts within 6 feet of the furnace 3 Notes 1 Lowboy Rear Flue model requires 3 from the furnace front casing to the closet door TLR1MO8...

Page 11: ...8 DE01D1 8 11 Installer s Guide FRONT VIEW TOP VIEW SIDE VIEW Cooling HeatPump Coil to Oil Furnace Transition Highboy Lowboy ONLY Cooling HeatPump Coil to Oil Furnace Transition Downflow Horizontal ONLY ...

Page 12: ...d the other should be located near or in the floor b In buildings of unusually tight construction e g those having continuous water vapor barriers tightly fitting or weather stripped doors and windows and gasketed caulked or sealed outer wall joints and penetrations wherein infiltration and air exchange with the outdoors is very lim ited 0 35 air changes per hour or less provision must be made to ...

Page 13: ...or an approved vent in accordance with these instruc tions An adequate chimney is one that is sealed and lined with the capability of producing a 04 WC flue draft and having the capacity to handle the amount of stack gases that are introduced into it A chimney with an internal construction of corrosion resistant tile stainless steel or some other material that will with stand flue gas temperatures...

Page 14: ...alvanized steel vent pipe and fit tings are satisfactory materials for the fabrication of a vent connector However always consult local codes and authorities for specific minimum requirements For some installations it may be prudent to turn the furnace flue elbow 90 degrees clockwise with respect to the front of the furnace such that the elbow is open to the right hand side of the unit rather than...

Page 15: ...et of the furnace The vent connector pipe must be made of 24 gauge or thicker corrosion resistant steel The vent connector pipe should be as short as possible and installed so that it has a continuous rise from the furnace to the chimney The horizontal length of a connector to a natural draft chimney or vent serving a single appliance shall not be more than 75 percent of the height of the vertical...

Page 16: ...c draft regulator in the vent connector as close as possible to the flue outlet col lar of the furnace However always refer to the draft regulator manufacturer s installation instructions for application specific recommendations POWER SIDE WALL VENTING CAUTION The manufacturer will NOT assume responsibility for damage to and deterioration of exterior building mate rials e g brick siding clapboards...

Page 17: ...installed between the furnace supply air outlet and the evaporator coil supply air inlet to prevent overheating of the evaporator coil drain pan See page 10 for specific layout and dimensions WARNING OVERHEATING HAZARD Failure to maintain a minimum of 3 separation from the furnace heat exchanger and the evaporator coil drain pan may cause drain pan damage If the furnace is used in connection with ...

Page 18: ...es of the knockout openings to form a rectangle Using a punch or a large screwdriver and a hammer remove the knockouts and cut the return air opening in the casing Sheet metal shears or a power metal cutting tool will be required to cut the casing Position the open end of the filter rack to the front of the furnace to permit access for filter replacement Align the filter rack with the rectangular ...

Page 19: ...d You must install this plug on two pipe oil systems WARNING DO NOT install the bypass plug in the fuel unit if con nected to a one pipe oil system Failure to comply could cause fuel unit seal failure oil leakage and potential fire and injury hazard Fuel supply level with or above burner The burner is factory equipped with a single stage fuel unit Connect the fuel supply to the burner with a singl...

Page 20: ...he service line for shut ting down and protecting the furnace and electrical sys tem Since the furnace is entirely pre wired at the factory it is only necessary to connect the building electrical ser vice lines to the two 2 pigtail wires extending from the fan center junction box The fan center is mounted in side the furnace burner compartment or mounted on the front exterior of the furnace in the...

Page 21: ...975 field supplied This relay is shown as R1 in the illustrations Consult the National Electrical Code ANSI NFPA 70 2002 for guidelines for proper wiring methods and materials for this circuit R1 R1 B C THERMOSTAT AIR CONDITIONER FURNACE FAN CENTER OIL BURNER PRIMARY u SINGLE STAGE HEAT COOL WITH 24V RELAY NOTE Thermostat R terminal may be labeled as RC or RH SINGLE STAGE HEAT COOL WITH RH RC CIRC...

Page 22: ...RE Route electrical power circuit through outside furnace wall and into junction box and make high voltage connections inside box according to the NEC and local codes VARIABLE SPEED V3 V5 LOW VOLTAGE WIRING CONNECTIONS LOCATIONS R G Y Y1 W1 B THERMOSTAT VARIABLE SPEED OIL FURNACE SINGLE STAGE COOLING R G W1 W2 Y1 YLO B SINGLE STAGE AIR CONDITIONER ONE STAGE VS OIL FURNACE B C BK Y Y2 Y W3 O R1 R1 ...

Page 23: ... STAGE VS OIL FURNACE B C Y2 BK Y Y2 Y2 R O W3 R1 R to O and R to BK are Factory Installed Jumpers R1 OIL BURNER PRIMARY R G Y Y1 W1 B THERMOSTAT VARIABLE SPEED OIL FURNACE TWO STEP COOLING WITH 24V RELAY R G W1 W2 Y1 YLO B TWO STEP AIR CONDITIONER ONE STAGE VS OIL FURNACE B C Y2 BK Y Y2 Y1 O Y2 Note A Cut remove the factory installed R to BK jumper at the indoor unit W3 R1 Note A R to O and R to ...

Page 24: ...oduct data improvement it reserves the right to change design and specifications without notice Trane 6200 Troup Highway Tyler TX 75707 For more information contact your local dealer distributor BAYSUB10ABASEAA DIMENSIONS Downflow Furnace Combustible Surface Mounting Base ...

Reviews: