background image

20

18-DE01D1-8

Installer’s Guide

• Install  a  gener

o

us 

c

apa

c

ity 

f

i

l

t

e

r

 

inside  the  build

-

ing  between  the 

f

uel  tank  shut

off

  valve  and  the

burner, l

oc

ating b

o

th the 

f

ilter and the valve 

c

l

o

se t

o

the  burner 

fo

r  ease 

of

  servi

c

ing.  Filter  sh

o

uld  be

rated 

fo

r 50 mi

c

r

o

ns 

o

r less.

The 

fo

ll

o

wing table and graph explain the delay

-off

 settings

:

COOLING OFF - DELAY OPTIONS

SWITCH SETTINGS

SELECTION

NOMINAL
AIRFLOW

5 - OFF

6 - OFF

NONE

SAME

5 - ON

6 - OFF

1.5 MINUTES

100% *

5 - OFF

6 - ON

3 MINUTES

50%

5 - ON

6 - ON

**

50 - 100%

TABLE 1

SINGLE STAGE, TWO PIPE

MAXIMUM LINE LENGTH

( H + R )

3450 RPM

Lift

"H"

3/8" Tubing

1/2" Tubing

3 GPH

7 GPH

3 GPH

7 GPH

0'

84'

71'

100'

100'

1'

78'

66'

100'

100'

2'

73'

62'

100'

100'

3'

68'

57'

100'

100'

4'

63'

53'

100'

100'

5

57'

48'

100'

100'

6'

52'

44'

100'

100'

7'

47'

39'

100'

100'

8'

42'

35'

100'

100'

9'

36'

31'

100'

100'

10'

31'

27'

100'

100'

11'

26'

22'

100'

87'

12'

21'

18'

83'

70'

13'

-

-

62'

52'

14'

-

-

41'

35'

VARIABLE SPEED DIP SWITCH SETTING FOR COOLING

TWO-PIPE SYSTEM

t

SEE TABLE 1
0N PAGE 18

ELECTRICAL  CONNECTIONS

NOTICE: All field wiring must conform to local, state,
and  national  installation  codes.

A

  dis

co

nne

c

t  swit

c

h  equipped  with 

o

ver

c

urrent  pr

o

te

c-

ti

o

(

e.g. a time delay

-

type 

f

use 

o

r inverse time, 

c

ir

c

uit

breaker

)

 sh

o

uld be installed in the servi

c

e line 

fo

r shut

-

ting d

o

wn and pr

o

te

c

ting the 

f

urna

c

e and ele

c

tri

c

al sys

-

tem.
Sin

c

e the 

f

urna

c

e is entirely pre

-

wired at the 

f

a

c

t

o

ry, it

is 

o

nly  ne

c

essary  t

o

 

co

nne

c

t  the  building  ele

c

tri

c

al  ser

-

vi

c

e lines t

o

 the tw

o

 

(

2

)

 pigtail wires extending 

f

r

o

m the

f

an 

c

enter 

j

un

c

ti

o

n  b

o

x.  The 

f

an 

c

enter  is  m

o

unted  in

-

side  the 

f

urna

c

e  burner 

co

mpartment 

o

r  m

o

unted 

o

n

the 

f

r

o

nt  exteri

o

of

  the 

f

urna

c

e,  in  the 

c

ase 

of

  the

d

o

wn

f

l

o

/

  h

o

riz

o

ntal    m

o

del.  The  servi

c

e  lines  t

o

  the

f

urna

c

e sh

o

uld be n

o

 smaller than 14 Ga., insulated 

co

p

-

per wire with a temperature rating 

of

 60

º

C, 

o

r greater.

C

o

nne

c

t  an  equipment  gr

o

und  wire  t

o

  the 

f

urna

c

e  at

the 

f

an 

c

enter 

j

un

c

ti

o

n  b

o

x.  I

f

  wiring  is  run  thr

o

ugh

metal ele

c

tri

c

al 

co

nduit, it may n

o

t be ne

c

essary t

o

 run

a  separate  equipment  gr

o

und  wire.  C

o

nsult  l

oc

al 

co

des

and auth

o

rities 

fo

r spe

c

i

f

i

c

 minimum requirements.

* - This  setting  is  equivalent  to  BAY24X045  relay  ben-

efit.

** - This  selection  provides  ENHANCED  MODE,  which

is  a  ramping  up  and  ramping  down  of  the  blower
speed  to  provide  improved  comfort,  quietness,  and
potential  energy  savings.  See  Service  Facts  for
cooling  and  heating  air  flow  dip  switch  settings
1,2,3,4,7,8.  The  graph  which  follows,  shows  the
ramping  process.

OFF

50%

50%

80%

Dehumidify

Efficiency

Fast Cooling

1

minute

3

minutes

7.5

minutes

100% if necessary

OFF

See Service Facts for dip switch setting
for complete setup for Enhanced Mode.

Summary of Contents for TDF1M087A936

Page 1: ...CE ALL phases of this installation must comply with NATIONAL STATE AND LOCAL CODES IMPORTANT This Document is customer property and is to remain with this unit Please return to service information pack upon completion of work Installer s Guide 18 DE01D1 8 THV1 Highboy Vertical Flue TLF1 Lowboy Front Flue TLR1 Lowboy Rear Flue TDF1 Downflow Horizontal Front Flue AVAILABLE IN FRENCH CANADIAN FC ...

Page 2: ...entilation page 9 of these instructions 4 Combustion products must be discharged outdoors Connect this furnace to an approved vent system only as specified in Standard for the Installation of Oil Burning Equipment NFPA 31 2001 5 Always install the furnace to operate within the furnace s intended temperature rise range with a duct system which has an external static pressure within the allowable ra...

Page 3: ... and to the regula tions of the National Fire Protection Association NFPA publications the Standard for the Installation of Oil Burning Equipment NFPA 31 2001 and the Na tional Electrical Code ANSI NFPA 70 2002 or the lat est editions thereof INSTALLATION LOCATION CAUTION To prevent shortening its service life the furnace should not be used as a Construction Heater during the finishing phases of c...

Page 4: ...of The lowboy rear flue model only requires 3 inches from front casing of the furnace to the closet door The downflow horizontal furnace requires 22 inches from front casing of the furnace to the closet door 9 inches from flue pipe vent connector 3 inches from casing top 3 inches from any side of supply air plenum 3 inches above supply air ducts within 6 feet of fur nace For the downflow horizonta...

Page 5: ...late Thread the bolt through the burner mounting flange and into the open hole within the burner mounting plate See Figure 3 2 Install the flange gasket and the burner on the mounting plate threaded studs Using fasteners supplied in the parts bag with each furnace use two 2 or three 3 5 16 in brass hex nuts and flat wash ers as required secure the burner to the mount ing studs on the burner mounti...

Page 6: ...left Horizontal left Horizontal right FAN LIMIT CONTROL AS SHIPPED RELOCATE FAN LIMIT CONTROL HERE SUPPLY AIR SUPPLY AIR RETURN AIR RETURN AIR Horizontal left Horizontal right TURNED END FOR END 3 4 A downflow horizontal furnace rotated 180 or flipped end for end to reverse airflow direction in the horizontal configuration Correct locations for the fan limit control for horizontal left right furna...

Page 7: ...34 25 26 00 26 00 19 00 19 00 1 0 0 1 0 0 0 8 8 0 8 8 6 0 0 6 0 0 1 00 1 00 4 54 4 54 3 75 3 75 NOTE Filter Frame Shipped unassembled packed in blower compartment MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS Furnace casing sides and rear 3 Front furnace casing to closet door1 8 Furnace flue pipe vent connector 9 Furnace casing top 3 Supply air plenum any side 3 Supply air ducts within 6 feet of the ...

Page 8: ...r1 8 Furnace flue pipe vent connector 9 Furnace casing top 3 Supply air plenum any side 3 Supply air ducts within 6 feet of the furnace 3 Notes 1 The Horizontal Downflow model requires 22 from the front casing of the furnace to the closet door 2 Adequate clearance from the supply end surface of the furnace casing to combustible materials are provided by the design of the accessory mounting base wh...

Page 9: ...40 75 40 75 0 72 0 72 22 06 22 06 20 03 20 03 17 00 17 00 1 00 1 00 3 13 3 13 3 75 3 75 6 5 0 6 5 0 L C MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS Furnace casing sides and rear 3 Front furnace casing to closet door1 8 Furnace flue pipe vent connector 9 Furnace casing top 3 Supply air plenum any side 3 Supply air ducts within 6 feet of the furnace 3 TLF1MO87A936 48 V3 V5SA OUTLINE DRAWING ALL DIMEN...

Page 10: ...7 00 17 00 1 00 1 00 3 13 3 13 3 75 3 75 29 845 29 845 MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS Furnace casing sides and rear 3 Front furnace casing to closet door1 8 Furnace flue pipe vent connector 9 Furnace casing top 3 Supply air plenum any side 3 Supply air ducts within 6 feet of the furnace 3 Notes 1 Lowboy Rear Flue model requires 3 from the furnace front casing to the closet door TLR1MO8...

Page 11: ...8 DE01D1 8 11 Installer s Guide FRONT VIEW TOP VIEW SIDE VIEW Cooling HeatPump Coil to Oil Furnace Transition Highboy Lowboy ONLY Cooling HeatPump Coil to Oil Furnace Transition Downflow Horizontal ONLY ...

Page 12: ...d the other should be located near or in the floor b In buildings of unusually tight construction e g those having continuous water vapor barriers tightly fitting or weather stripped doors and windows and gasketed caulked or sealed outer wall joints and penetrations wherein infiltration and air exchange with the outdoors is very lim ited 0 35 air changes per hour or less provision must be made to ...

Page 13: ...or an approved vent in accordance with these instruc tions An adequate chimney is one that is sealed and lined with the capability of producing a 04 WC flue draft and having the capacity to handle the amount of stack gases that are introduced into it A chimney with an internal construction of corrosion resistant tile stainless steel or some other material that will with stand flue gas temperatures...

Page 14: ...alvanized steel vent pipe and fit tings are satisfactory materials for the fabrication of a vent connector However always consult local codes and authorities for specific minimum requirements For some installations it may be prudent to turn the furnace flue elbow 90 degrees clockwise with respect to the front of the furnace such that the elbow is open to the right hand side of the unit rather than...

Page 15: ...et of the furnace The vent connector pipe must be made of 24 gauge or thicker corrosion resistant steel The vent connector pipe should be as short as possible and installed so that it has a continuous rise from the furnace to the chimney The horizontal length of a connector to a natural draft chimney or vent serving a single appliance shall not be more than 75 percent of the height of the vertical...

Page 16: ...c draft regulator in the vent connector as close as possible to the flue outlet col lar of the furnace However always refer to the draft regulator manufacturer s installation instructions for application specific recommendations POWER SIDE WALL VENTING CAUTION The manufacturer will NOT assume responsibility for damage to and deterioration of exterior building mate rials e g brick siding clapboards...

Page 17: ...installed between the furnace supply air outlet and the evaporator coil supply air inlet to prevent overheating of the evaporator coil drain pan See page 10 for specific layout and dimensions WARNING OVERHEATING HAZARD Failure to maintain a minimum of 3 separation from the furnace heat exchanger and the evaporator coil drain pan may cause drain pan damage If the furnace is used in connection with ...

Page 18: ...es of the knockout openings to form a rectangle Using a punch or a large screwdriver and a hammer remove the knockouts and cut the return air opening in the casing Sheet metal shears or a power metal cutting tool will be required to cut the casing Position the open end of the filter rack to the front of the furnace to permit access for filter replacement Align the filter rack with the rectangular ...

Page 19: ...d You must install this plug on two pipe oil systems WARNING DO NOT install the bypass plug in the fuel unit if con nected to a one pipe oil system Failure to comply could cause fuel unit seal failure oil leakage and potential fire and injury hazard Fuel supply level with or above burner The burner is factory equipped with a single stage fuel unit Connect the fuel supply to the burner with a singl...

Page 20: ...he service line for shut ting down and protecting the furnace and electrical sys tem Since the furnace is entirely pre wired at the factory it is only necessary to connect the building electrical ser vice lines to the two 2 pigtail wires extending from the fan center junction box The fan center is mounted in side the furnace burner compartment or mounted on the front exterior of the furnace in the...

Page 21: ...975 field supplied This relay is shown as R1 in the illustrations Consult the National Electrical Code ANSI NFPA 70 2002 for guidelines for proper wiring methods and materials for this circuit R1 R1 B C THERMOSTAT AIR CONDITIONER FURNACE FAN CENTER OIL BURNER PRIMARY u SINGLE STAGE HEAT COOL WITH 24V RELAY NOTE Thermostat R terminal may be labeled as RC or RH SINGLE STAGE HEAT COOL WITH RH RC CIRC...

Page 22: ...RE Route electrical power circuit through outside furnace wall and into junction box and make high voltage connections inside box according to the NEC and local codes VARIABLE SPEED V3 V5 LOW VOLTAGE WIRING CONNECTIONS LOCATIONS R G Y Y1 W1 B THERMOSTAT VARIABLE SPEED OIL FURNACE SINGLE STAGE COOLING R G W1 W2 Y1 YLO B SINGLE STAGE AIR CONDITIONER ONE STAGE VS OIL FURNACE B C BK Y Y2 Y W3 O R1 R1 ...

Page 23: ... STAGE VS OIL FURNACE B C Y2 BK Y Y2 Y2 R O W3 R1 R to O and R to BK are Factory Installed Jumpers R1 OIL BURNER PRIMARY R G Y Y1 W1 B THERMOSTAT VARIABLE SPEED OIL FURNACE TWO STEP COOLING WITH 24V RELAY R G W1 W2 Y1 YLO B TWO STEP AIR CONDITIONER ONE STAGE VS OIL FURNACE B C Y2 BK Y Y2 Y1 O Y2 Note A Cut remove the factory installed R to BK jumper at the indoor unit W3 R1 Note A R to O and R to ...

Page 24: ...oduct data improvement it reserves the right to change design and specifications without notice Trane 6200 Troup Highway Tyler TX 75707 For more information contact your local dealer distributor BAYSUB10ABASEAA DIMENSIONS Downflow Furnace Combustible Surface Mounting Base ...

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