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General Information

These instructions cover installation, operation, and mainte-
nance of all single package 

TCH024-060

 air conditioning units.

For an easy and orderly installation, follow the sequence of
instructions as they are outlined.  Improper installation can
result in unsatisfactory operation and/or dangerous conditions
as well as make the related warranty inapplicable.  Read this
manual carefully before installing, operating, or performing
maintenance on this unit.  Installation and maintenance should
be performed by qualified service technicians.  Locate the unit in
accordance with local codes or the National Electrical Code.  Each
unit contained an operating charge of HCFC-22 when shipped.

Unit Inspection

The material in this shipment has been inspected at the factory
and was released to the transportation agency without known
damage.  Inspect the exterior of the carton for evidence of rough
handling in shipment.  Check the unit nameplate to determine if
the unit is correct for the intended application.  After moving the
equipment to the approximate location, unpack it carefully.  If
damage to the unit is found, report the nature of this damage
immediately to the delivery agency.  Check to be sure that the
refrigerant charge has been retained during shipment.

Power Supply

The power supply must be adequate for the unit and any
supplementary electric heaters, if added.  Make certain that the
power supply to the unit agrees with the power requirements
specified on the unit nameplate.  Separate branch circuits are
required for supplementary electric heaters.

Rigging

IMPORTANT:

  Check the handling facilities to ensure the

safety of both personnel and the unit.  Be sure that the proper
method of rigging is used, with straps or slings and spreader bars
for protection during lifting.

Access and service clearances for the unit must be given careful
consideration when locating the duct entrance openings.
Figure 1 provides unit dimensions.

All fabricated outdoor ducts should be as short as

possible.

Be sure the openings in the structure are large enough to
accommodate the ducts and the insulation surrounding them.
See Figure 1.

For outdoor, ground level applications the unit must  be mounted
on a solid, level foundation that is not adjoined to the structure
because sound and vibration may be transmitted to the struc-
ture.

Field supplied mounting pads should be placed beneath the unit
to prevent transmission of vibration to the occupied structure.

Select a location that will minimize the length of the supply and
return ducts.

Select a location where external water drainage cannot collect
around the unit.

Give consideration to shade, appearance, and noise.

This unit was designed for multiple applications:  rooftop, out-
door ground level. For proper installation, the following recom-
mendations must be considered:

Installation of the unit should conform to local building codes or,
in the absence of local codes, to the National Electrical Code.
Canadian installations must conform to CSA and local codes

Select a location that will permit unobstructed airflow into the
outdoor coil and away from the fan discharge. The discharge air
from the outdoor fan must be unrestricted for a minimum of three
(3) feet above the unit. Any reduction of the unit clearances
recommended may result in condenser coil starvation or the
recirculation of warm condenser air. Actual clearances which are
inadequate should be reviewed with a local sales representative.
If the unit is located under an overhang, provisions must be made
to deflect the warm discharge air from under the overhang.  See
Figures 1, 2  and 3. The  unit must also be situated to permit easy
and unrestricted access for service.

Install internal accessories to the unit at the shop if practical.

Position the unit so roof-run-off water does not pour directly onto
the unit.

CAUTION MUST ALWAYS BE TAKEN TO AVOID PERSONAL
INJURIES AND/OR DAMAGE TO THE EQUIPMENT.

Elevation minimums must be observed for drain line "trap" and
ventilation to the under side of  the unit.

All duct work inside the structure should be adequately insu-
lated.

All duct work outside of the structure must be insulated and
weatherproofed in accordance with local codes. If supplementary
heat is added, the duct connectors should be of a flame retardant
material.

Locations and Recommendations

The following warning complies with State of California law, Proposition 65.

WARNING:

This product contains

fiberglass wool insulation!

Fiberglass dust and ceramic

fibers are believed by the State of California to cause
cancer through inhalation. Glasswool fibers may also
cause respiratory, skin, or eye irritation.

WARNING

!

Do not lift the unit without testing for balance and rigging.
Do not lift the unit in windy conditions or above personnel.
Do not lift the unit by attaching a clevis, hooks, pins, or bolts
to the unit casing, casing hardware, corner lugs, angles,
tabs, or flanges.  Failure to observe this warning may result
in equipment damage.

Summary of Contents for TCH024C1

Page 1: ...ts of this product that are capable of conducting electri cal current are grounded If grounding wires screws straps clips nuts or washers used to complete a path to ground are removed for service they must be returned to their original position and properly fastened ALL phases of this installation must comply with NATIONAL STATE and LOCAL CODES These instructions do not purport to cover all variat...

Page 2: ...ed mounting pads should be placed beneath the unit to prevent transmission of vibration to the occupied structure Select a location that will minimize the length of the supply and return ducts Select a location where external water drainage cannot collect around the unit Give consideration to shade appearance and noise This unit was designed for multiple applications rooftop out door ground level ...

Page 3: ...1 INSTALLATION SERVICE CLEARANCE BACK 48 0 LEFT SIDE 24 0 RIGHT SIDE 36 0 TOP 36 0 MODEL APPROX CORNER WTS LBS TOTAL WEIGHT LBS COIL DIMENSION IN W1 W2 W3 W4 A B TCH024C 76 73 63 68 279 14 16 TCH030C 77 71 62 70 281 14 16 TCH036C 79 75 66 73 293 14 16 TCH042C 80 79 72 77 308 20 16 ...

Page 4: ...it Dimensions and Clearances 1 INSTALLATION SERVICE CLEARANCE BACK 48 0 LEFT SIDE 24 0 RIGHT SIDE 36 0 TOP 36 0 MODEL APPROX CORNER WTS LBS TOTAL WEIGHT LBS W1 W2 W3 W4 TCH048F 126 126 95 95 443 TCH060F 112 112 111 111 450 ...

Page 5: ...ended to prevent transmission of vibration to the structure Isolate with at least four 4 vibration isolators or equivalent The isolators must provide a minimum clearance of 1 4 beneath the unit to permit air to circulate under the unit s base After the unit has been properly positioned complete the instal lation according to the instructions in the following sections of this manual Then follow the...

Page 6: ...not short thermostat wires since this will damage the control transformer Electrical Wiring WARNING TO PREVENT INJURY OR DEATH DUE TO ELECTRICAL SHOCK OR CONTACT WITH MOVING PARTS LOCK UNIT DISCONNECT SWITCH IN OPEN POSITION BEFORE SERVICING UNIT Recommended wire sizes and lengths for installing the unit thermostat are provided in Table 1 Thermostat Wire Size and Maximum Length The total resistanc...

Page 7: ...Page 7 Typical Field Wiring Diagram TCH024 030 036 042C and TCH048 060F Units Cooling Only TCH024 030 036 042C and TCH048 060F Units With Supplementary Heaters B757385 5 6 ...

Page 8: ...aced in the COOL position the unit s operation is automatic A fan switch on the thermostat also providesforcontinuousoperationoftheevaporatorfanifdesired This is the ON position With the fan switch in the AUTO position thefanwillonlyoperatewiththecoolingcycle Continu ous fan mode during cooling operation may not be appropriate in humid climates If the indoor air exceeds 60 relative humidity or sim...

Page 9: ...f low voltage is encountered check the size and length of the supply line from the main disconnect to the unit The line may be undersized for the length of the run Cooling Shut Down Place the system selector switch in the OFF position or reset the thermostat at a setting above the room temperature Do not de energize the main power disconnect except when the unit is to be serviced Power is required...

Page 10: ... Outdoor Coil Unfiltered air circulated through the unit s outdoor coil can cause the coil s surface to become clogged with dust dirt etc To clean the coil stroke the coil surface with a soft bristled brush vertically that is in the direction of the fins Be sure to keep all vegetation away from the outdoor coil area Maintenance Performed by Serviceman Tokeepyourunitoperatingasdesigned themanufactu...

Page 11: ...ally this limited warranty will not apply unless the packaged unit is 1 installed by a licensed or qualified HVAC technician 2 applied and installed in accordance with the manufacturer s recommendations and its Installer s guide and 3 in compliance with all industry standards national state and local codes This limited warranty does not cover failure of your packaged unit if it is damaged while in...

Page 12: ...ty Warrantor shall not be obligated to pay for the cost of lost refrigerant No liability shall attach to Warrantor until products have been paid for and then liability shall be limited solely to the purchase price of the equipment under warranty shown to be defective This limited warranty does not apply if the packaged unit was purchased direct i e from internet websites or auctions on an uninstal...

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