Trane GECA Installation Operation & Maintenance Download Page 65

65

WSHP-PRC004-EN

Mechanical
Specifications

Electrical

The factory tested and installed control
box shall contain all necessary devices to
allow heating and cooling operation of
the equipment to occur from a remote
wall thermostat or zone sensor. These
devices shall be as follows:

 24 VAC. Energy Limiting Class II, 50 VA

breaker type transformer (minimum)

 24 VAC contactor for compressor

control

 18 Pole terminal strip located inside the

control box behind the service access
panel. This terminal strip shall be used
for low voltage (thermostat/zone
sensor) connections.

 An electrically operated safety lockout

relay shall help prevent cycling of the
compressor during adverse conditions
of operation. This device shall be reset
either at the remote thermostat/ zone
sensor, or by cycling power to the unit.

 A high pressure switch shall help

protect the compressor against
operation at refrigerant system
pressure in excess of 395 psig.

 A low pressure switch shall help

prevent compressor operation under
low charge or catastrophic loss of
charge situations.

 Factory installed wire harness shall be

available for the Basic, Deluxe, Tracer
ZN.510 and Terminal Unit Control
packages.

Controls

Basic Controls

The basic control package shall contain a
low and high pressure switch along with
a compressor lockout relay for control
assistance. High voltage power
connections shall be made at the
equipments contactor. An optional
condensate overflow detection device
shall be made available with this control
package. Each device shall be factory
mounted, wired, and tested in the
equipment.

Deluxe Controller

The deluxe control package shall provide
a 75 VA transformer. The controller shall
include a lockout relay, anti-short cycle
compressor protection, random start
delay, brown-out protection, low
pressure time delay, compressor delay
on start and an open relay for night
setback or pump request. Optional
wiring from the factory for night setback,
condensate overflow, hot gas reheat,
electric heat and compressor enable
shall also be provided. Three LEDs (light
emitting diodes) shall also be included
for diagnostics of the equipment.

Tracer ZN.510 Controller

This system shall utilize factory furnished
and mounted DDC controls for operation
of up to 100 units on a Comm 5 link. The
Tracer ZN.510 control package shall
include a 75 VA transformer. The
controller shall provide random start
delay, heating/cooling status, occupied/
unoccupied mode, fan status and filter
maintenance options. Optional wiring
from the factory for condensate overflow
shall be available. Three LEDs (light
emitting diodes) shall be included for
diagnostics of the equipment.

Terminal Unit Controller

This system shall utilize factory furnished
and mounted DDC controls for operation
of a complete building system on a
Comm 4 link. The TUC control package
shall include a 75 VAC transformer. The
controller shall provide anti-short cycle
compressor protection, random start,
heating/cooling status, occupied/
unoccupied mode, as well as fan and
filter status options. Optional wiring from
the factory for condensate overflow, hot
gas reheat and electric heat shall be
available. Five LEDs (light emitting
diodes) shall also be included for
diagnostics of the equipment.

Unit Mounted Controls

Factory wired unit mounted controls
shall be available for both the basic and
deluxe control packages. The units low
voltage side shall be factory wired and
require no external wiring in the field.
The unit mounted device shall include a
temperature control thermostat knob,
ON/OFF control switch, manual
changeover from COOL to HEAT, and fan
speed control of HIGH and LOW.

The controls shall be accessible behind a
durable plastic cover that shall be
available with or without key-lock access.

Summary of Contents for GECA

Page 1: ...Trane Axiom Water Source Comfort System Standard Efficiency Console Model GECA 50 Hz WSHP PRC004 EN February 2001...

Page 2: ...vides both fundamental performance requirements exceptional quality and added features to enhance maintenance ability and sound attenuation The design offers Dual sloped plastic drain pan Hot gas rehe...

Page 3: ...4 EN Introduction Model Number Description General Data Features and Benefits Performance Data Fan Sound Control Wiring Dimensional Data Accessories Mechanical Specifications Contents 2 4 5 6 24 42 43...

Page 4: ...Status and Condensate Overflow Sensor DIGIT 20 TEMPERATURE SENSOR 0 No Additional Temperature Sensor 1 Entering Water Sensor 2 Return Air Mixed Air Temperature Sensor 3 Entering Water Mixed Air Temper...

Page 5: ...x 779 1 x 7 3 4 x 30 5 8 25 4 x 197 x 779 Blower Wheel Size in mm 2 5 1 4 x 8 1 8 133 x 206 2 5 1 4 x 8 1 8 133 x 206 Table GD 2 Physical Data GECA 012 015 Model GECA 012 015 012 015 Unit Size Length...

Page 6: ...ctrostatic powder paint coating in the following colors Deluxe beige Cameo white Soft dove Building Block Design The console configuration maintains a tri building block design It includes Cabinetry C...

Page 7: ...condensate piping to the unit It also provides space for the high and low voltage connections See Figure FB 3 for right hand piping Left Hand Piping Console units ordered with a left hand piping conne...

Page 8: ...be free from contaminants and conditions such as drilling fragments dirt or oil This reduces the possibility of these contaminants damaging the compressor motor Schrader Connections The connections f...

Page 9: ...ering device This thermal expansion valve TXV allows the unit to operate with an entering fluid temperature from 25 F to 110 F 3 9 C to 43 3 C and entering air temperatures from 40 F to 90 F 4 4 C to...

Page 10: ...y includes a colorless odorless adhesive to retain dirt particles within the filter media after fiber contact The filter is accessible through the return air portion of the unit subbase Panel removal...

Page 11: ...it Acoustic lining has been used to quiet compressor noise The unit airside acoustic performance has been engineered to obtain the quietest acoustic performance through the fan and fan housing selecti...

Page 12: ...bove 60 F 15 6 C the boilerless controller returns the unit to normal compressor heating operation and locks out the electric heater This option is ONLY available on heat pump units See Figure FB 22 f...

Page 13: ...rating in the reheat mode the humidistat signals the reheat relay coil to energize allowing the high pressure refrigerant gas to flow from the compressor through the reversing valve into the reheat va...

Page 14: ...27 for the console basic 24V control box 50 VA transformer Compressor contactor Compressor run capacitor General alarm 24 volt when a fault is detected Low pressure switch High pressure switch Lockout...

Page 15: ...for 24V stand alone system controls Safety Devices All unit safety devices are provided to prevent compressor damage Low Pressure Switch The low pressure switch prevents compressor operation under low...

Page 16: ...ure time delay Compressor delay on start Reversing valve coil for heating and cooling units only Optional Condensate overflow Optional Night setback Optional Hot gas reheat for dehumidification Option...

Page 17: ...available as factory wired An external Class II 24VAC signal will energize the relay coil on terminals R1 and R2 Terminals C common NO normally open and NC normally closed will be provided for the re...

Page 18: ...ompressor ON FLASH ON OFF Brownout Condition ON FLASH ON Soft Lockout low pressure ON FLASH FLASH Soft Lockout high pressure ON ON ON Manual Lockout low pressure ON ON FLASH Manual Lockout high pressu...

Page 19: ...ndependently of one another with a mercury bulb or electronic digital thermostat With a multiple unit installation the units may be daisy chained directly to the Trane Tracer loop controller TLC pump...

Page 20: ...ed unoccupied mode Fan and filter status Reversing valve coil for heating and cooling units only Two speed fan motor unit mounted fan speed switch 18 pole terminal strip for low voltage hook up Option...

Page 21: ...limit and recommends unit maintenance as required Data Sharing The Tracer ZN 510 controller is capable of sending or receiving data set points fan request or space temperature to and from other contr...

Page 22: ...to the controller Someone is pressing the service button or the controller has failed RED LED FLASHES once every second Restore the unit to normal operation with RoverTM GREEN LED ON continuously Powe...

Page 23: ...uilding automation system or through Trane s Rover service tool This type of application would most commonly be used for a large space s that may require more than one unit In addition to this applica...

Page 24: ...12 8 77 1 7 7 9 6 4 0 80 0 61 13 0 9 9 88 0 2 9 250 7 9 0 61 13 0 1 8 8 0 6 4 0 80 0 61 13 1 9 9 87 5 3 1 250 8 0 0 61 13 1 1 9 8 0 6 4 0 80 0 60 13 2 9 9 87 0 3 3 250 8 0 0 61 13 1 2 1 8 0 6 4 0 80 0...

Page 25: ...31 1 88 0 80 0 61 13 0 2 90 31 1 8 7 425 2 31 0 61 13 0 0 11 2 34 1 88 0 80 0 61 13 1 2 90 30 8 9 3 425 2 34 0 61 13 1 0 12 2 34 1 88 0 80 0 60 13 2 2 90 30 6 9 9 425 2 34 0 61 13 1 0 13 2 34 1 88 0...

Page 26: ...1 6 2 0 60 3 5 38 6 3 3 250 7 1 0 60 3 4 2 1 7 2 6 3 0 60 3 5 39 2 3 8 250 7 2 0 61 3 5 1 2 7 5 6 6 0 61 3 6 42 4 1 5 250 7 5 0 61 3 6 1 4 7 6 6 8 0 61 3 7 44 6 2 1 250 7 6 0 61 3 7 1 6 7 8 6 9 0 61 3...

Page 27: ...9 9 425 2 08 0 60 3 4 0 13 2 11 1 85 0 60 3 5 4 0 11 4 425 2 11 0 61 3 5 0 08 2 20 1 93 0 61 3 6 5 8 4 5 425 2 20 0 61 3 6 0 09 2 23 1 99 0 61 3 7 7 0 6 3 425 2 23 0 61 3 7 0 10 2 29 2 02 0 61 3 7 7...

Page 28: ...3 333 11 2 0 84 13 3 2 6 11 3 8 4 0 75 0 83 13 6 13 9 87 5 7 0 333 11 3 0 84 13 4 2 7 11 3 8 4 0 75 0 82 13 7 13 9 86 9 7 8 333 11 3 0 84 13 5 2 9 11 3 8 4 0 75 0 82 13 7 13 9 86 3 8 5 333 11 3 0 84 1...

Page 29: ...3 31 2 46 0 75 0 83 13 6 4 07 30 8 21 0 565 3 31 0 84 13 4 0 17 3 31 2 46 0 75 0 82 13 7 4 07 30 5 23 4 565 3 31 0 84 13 5 0 18 3 31 2 46 0 75 0 82 13 7 4 07 30 2 25 5 565 3 31 0 84 13 5 0 09 3 14 2...

Page 30: ...0 3 3 39 5 8 6 333 10 2 0 91 3 3 1 5 10 5 8 4 0 91 3 4 43 8 2 9 333 10 5 0 91 3 4 1 8 10 7 8 6 0 91 3 4 45 6 4 1 333 10 7 0 92 3 4 2 1 10 9 8 8 0 92 3 5 46 6 5 0 333 10 9 0 93 3 4 55 2 3 11 0 9 0 0 93...

Page 31: ...9 2 37 0 90 3 3 4 2 25 8 565 2 99 0 91 3 3 0 09 3 08 2 46 0 91 3 4 6 6 8 7 565 3 08 0 91 3 4 0 11 3 14 2 52 0 91 3 4 7 6 12 3 565 3 14 0 92 3 4 0 13 3 19 2 58 0 92 3 5 8 1 15 0 565 3 19 0 93 3 4 12 8...

Page 32: ...13 6 16 0 87 7 8 6 400 13 2 0 99 13 4 3 0 13 2 10 3 0 78 0 97 13 7 16 0 87 4 9 0 400 13 2 0 99 13 4 3 2 13 2 10 3 0 78 0 96 13 7 16 0 86 9 9 8 400 13 2 0 98 13 5 3 5 13 3 10 3 0 78 0 96 13 8 16 0 85 9...

Page 33: ...25 8 679 3 87 0 99 13 4 0 19 3 87 3 02 0 78 0 97 13 7 4 69 30 8 27 0 679 3 87 0 99 13 4 0 20 3 87 3 02 0 78 0 96 13 7 4 69 30 5 29 4 679 3 87 0 98 13 5 0 22 3 90 3 02 0 78 0 96 13 8 4 69 29 9 34 8 679...

Page 34: ...11 2 0 93 3 5 3 5 11 3 9 2 0 92 3 6 39 8 11 6 400 11 3 0 94 3 5 1 8 11 5 9 4 0 93 3 7 44 8 4 1 400 11 5 0 93 3 6 2 3 12 0 9 8 0 94 3 7 46 7 6 0 400 12 0 0 95 3 7 2 6 12 2 9 9 0 95 3 7 47 3 7 1 400 12...

Page 35: ...679 3 28 0 93 3 5 0 22 3 31 2 70 0 92 3 6 4 3 34 8 679 3 31 0 94 3 5 0 11 3 37 2 75 0 93 3 7 7 1 12 3 679 3 37 0 93 3 6 0 15 3 52 2 87 0 94 3 7 8 2 18 0 679 3 52 0 95 3 7 0 16 3 57 2 90 0 95 3 7 8 5...

Page 36: ...6 5 6 8 425 14 8 1 11 13 4 4 0 14 8 11 4 0 77 1 09 13 7 18 4 85 9 7 5 425 14 8 1 11 13 4 4 2 14 9 11 4 0 77 1 08 13 7 18 4 85 4 8 3 425 14 9 1 10 13 5 4 5 14 9 11 4 0 77 1 08 13 8 18 4 85 0 9 1 425 14...

Page 37: ...3 20 4 722 4 34 1 11 13 4 0 25 4 34 3 34 0 77 1 09 13 7 5 39 29 9 22 5 722 4 34 1 11 13 4 0 26 4 37 3 34 0 77 1 08 13 7 5 39 29 7 24 9 722 4 37 1 10 13 5 0 28 4 37 3 34 0 77 1 08 13 8 5 39 29 4 27 3 7...

Page 38: ...8 4 425 12 5 1 10 3 3 4 5 12 6 10 6 1 08 3 4 40 3 9 2 425 12 6 1 11 3 3 2 5 13 0 11 0 1 10 3 4 45 2 3 6 425 13 0 1 11 3 4 3 0 13 5 11 6 1 12 3 5 47 3 4 8 425 13 5 1 13 3 5 3 5 13 8 11 8 1 13 3 6 48 3...

Page 39: ...2 722 3 66 1 10 3 3 0 28 3 69 3 11 1 08 3 4 4 6 27 6 722 3 69 1 11 3 3 0 16 3 81 3 22 1 10 3 4 7 3 10 8 722 3 81 1 11 3 4 0 19 3 96 3 40 1 12 3 5 8 5 14 4 722 3 96 1 13 3 5 0 22 4 04 3 46 1 13 3 6 9 1...

Page 40: ...1 256 0 997 66 2 19 0 1 000 0 644 0 824 1 000 1 173 1 319 1 319 1 319 1 319 1 000 72 1 22 3 1 100 0 598 0 776 0 951 1 291 1 451 1 451 1 451 1 002 77 1 25 1 1 187 0 582 0 759 1 104 1 434 1 566 1 566 1...

Page 41: ...1 256 0 959 68 0 20 0 1 000 0 644 0 824 1 000 1 173 1 319 1 319 1 319 1 319 1 000 73 0 22 8 0 985 0 598 0 776 0 951 1 291 1 451 1 451 1 451 1 041 78 0 25 6 0 970 0 582 0 759 1 104 1 434 1 566 1 566 1...

Page 42: ...RC004 EN 42 Table PD 15 Fan Performance Model Number Min CFM Max CFM 006 Low 200 200 High 250 250 009 Low 267 267 High 333 333 012 Low 333 333 High 400 400 015 Low 333 333 High 425 425 Fan Performance...

Page 43: ...se refer to the TOPPS selection program Figure PD 1 Elevation View of Noise Control What is Sound Pressure Sound pressure is a pressure disturbance in the atmosphere whose intensity is influenced not...

Page 44: ...ests in precisely the same environment As in the case of sound pressure it is useful to express sound power on a logarithmic scale What are NC and dBA Both NC and dBA are single number descriptors use...

Page 45: ...vels are tabulated in performance Table PD 20 Test results are given for each of the four cabinet sizes Measurements were taken for the largest tonnage of each cabinet size Mock up test data provides...

Page 46: ...WSHP PRC004 EN 46 Control Wiring Basic Controls 220 240V 50 HZ 1 PH...

Page 47: ...47 WSHP PRC004 EN Control Wiring Deluxe Controls 220 240V 50 HZ 1 PH...

Page 48: ...WSHP PRC004 EN 48 220 240V 50 HZ 1 PH Control Wiring Tracer ZN 510 Controls...

Page 49: ...own below This enables panel removal from the unit for service maintenance ability Without Pallet With Pallet Unit Weight Chassis Weight Unit Weight Chassis Weight Unit Size lbs kg lbs kg lbs kg lbs k...

Page 50: ...WSHP PRC004 EN 50 Dimensional Data LH Cabinet Std Length Height Left Hand Piping Connection GECA 006 015 1 25 4 mm...

Page 51: ...51 WSHP PRC004 EN Dimensional Data RH Cabinet Std Length Height Right Hand Piping Connection GECA 006 015 1 25 4 mm...

Page 52: ...WSHP PRC004 EN 52 Dimensional Data LH Extended Length Cabinet Left Hand Piping Connection Extended Length GECA 006 015 1 25 4 mm...

Page 53: ...53 WSHP PRC004 EN Dimensional Data RH Extended Length Cabinet Right Hand Piping Connection Extended Length GECA 006 015 1 25 4 mm...

Page 54: ...WSHP PRC004 EN 54 Dimensional Data LH Std Length Low Ht Cabinet Left Hand Piping Connection Low Height Unit GECA 006 015 1 25 4 mm...

Page 55: ...55 WSHP PRC004 EN Dimensional Data RH Std Length Low Ht Cabinet Right Hand Piping Connection Low Height Unit GECA 006 015 1 25 4 mm...

Page 56: ...WSHP PRC004 EN 56 Dimensional Data LH Chassis ONLY Left Hand Piping Connection Chassis Only GECA 006 015 1 25 4 mm...

Page 57: ...57 WSHP PRC004 EN Dimensional Data RH Chassis ONLY Right Hand Piping Connection Chassis Only GECA 006 015 1 25 4 mm...

Page 58: ...n switching includes ON AUTO Fahrenheit or Celsius Thermostat X13511042010 Auto Manual Changeover Thermostat Digital 3 stage heat 2 stage cool with HEAT OFF COOL AUTO 7 day programmable Fan Switching...

Page 59: ...ual Changeover Thermostat Mercury 0 stage heat 1 stage cool with COOL OFF Non programmable Fan Switching includes FAN ON AUTO Thermostat X13510589010 Subbase X13530034010 Auto Changeover Thermostat Me...

Page 60: ...hangeover with OFF AUTO Non programmable Fan switching includes AUTO ON 2 LEDs light emitting diodes Adjustable dead band Thermostat X13510599010 Subbase X13530070010 Auto Changeover Thermostat Mercur...

Page 61: ...0586010 Subbase X13530053010 Auto Changeover Thermostat Digital 2 stage heat 1 stage cool with AUTO COOL OFF HEAT EM HT 7 day programmable Fan switching includes ON AUTO 12 degree night set back 2 LED...

Page 62: ...10 and TUC compatible Internal setpoint Communication jack Zone Sensor Tracer ZN 510 and TUC compatible External setpoint Communication jack Zone Sensor Tracer ZN 510 and TUC compatible External setpo...

Page 63: ...module and the hose kit make a complete self contained pumping package for distributed pumping system These kits contain all the necessary components for the installation operation and maintenance of...

Page 64: ...gerant and controls shall be provided through a single access panel at the front of the unit chassis Insulation for the internal parts and surfaces exposed to the conditioned air stream shall be made...

Page 65: ...out protection low pressure time delay compressor delay on start and an open relay for night setback or pump request Optional wiring from the factory for night setback condensate overflow hot gas rehe...

Page 66: ...te of flow to within 10 percent of the specified amount over a 40 to 1 differential pressure operating range of 2 to 80 PSID The operational temperature shall be rated from fluid freezing to 225 F 107...

Page 67: ...67 WSHP PRC004 EN...

Page 68: ...nge design and specifications without notice Literature Order Number File Number Supersedes Stocking Location The Trane Company An American Standard Company www trane com For more information contact...

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