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Trane GANE Installation, Operation And Maintenance Manual Download Page 30

Gas Input Rate

30

 GANE-SVX001B-EN

4 Flashes

Limit or rollout switch is open.

1. Open manual reset roll out switch.
2. Gas pressure too high, over fire condition.
3. Incorrect airflow due to blockage or motor 
    not operating.

5 Flashes

Flame sensed while gas valve is off.

Flame probe miswired or shortened.

6 Flashes

On-board microprocessors disagree.

Thermostat is interfering with control board.

Table 11. Separated combustion tubular propeller troubleshooting with LED indicator assistance (continued)

LED STATUS

INDICATES

CHECK/REPAIR

Summary of Contents for GANE

Page 1: ...tallation starting up and servicing of heating ventilating and air conditioning equipment can be hazardous and requires specific knowledge and training Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and on the tags stickers and labels that are attached to the...

Page 2: ... equipment that is used in these service procedures In addition some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants Know the applicable laws and follow them WARNING Proper Field Wiring and Grounding Required Failure to follow code could result in death or serious injury All field wiring MUST be performed by qualifie...

Page 3: ...upersede these policies Non Trane personnel should always follow local regulations Introduction GANE SVX001B EN 3 Copyright This document and the information in it are the property of Trane and may not be used or reproduced in whole or in part without written permission Trane reserves the right to revise this publication at any time and to make changes to its content without obligation to notify a...

Page 4: ...tion Air Venting and Piping 19 Exhaust Venting 20 Operation 24 Separated Combustion Tubular Propeller Units Direct Spark Ignition 24 Explanation Of Controls 24 Start Up Also refer to lighting instruction plate equipped on the unit 24 Shut Down 24 Primary Air Shutter Adjustment 24 Gas Input Rate 25 Tubular Unit Heater High Altitude Deration 25 Maintenance 31 Periodic Service 31 Limited Warranty 32 ...

Page 5: ...d to personal injury For Your Safety The use and storage of gasoline or other flammable vapors and liquids in open containers in the vicinity of this appliance is hazardous For Your Safety If you smell gas 1 Open windows 2 Don t touch electrical switches 3 Extinguish any open flame 4 Immediately contact your gas supplier WARNING Improper installation adjustment alteration service or maintenance ca...

Page 6: ...MBh 20 200 MBh 25 250 MBh 30 300 MBh 035 350 MBh 040 400 MBh Digit 8 Main Power Supply A 115 60 1 B 230 60 1 C 208 60 3 D 230 60 3 E 460 60 3 F 575 60 3 G 208 60 1 Digit 9 Gas Control Option 0 Digit 10 Design Sequence A First Design Digit 11 Heat Exchanger Material 1 Standard Aluminized Steel 2 409 Stainless Steel Digit 12 13 14 Reserved for Future Use 0 Not Used Digit 15 Miscellaneous 0 None A St...

Page 7: ...sing copper wire only All gas connections should be made and leak tested by a suitably qualified individual per instructions in this manual Also follow procedures listed on Gas Equipment Start Up Sheet located in this manual Use only the fuel for which the heater is designed see rating plate Using LP gas in a heater that requires natural gas or vice versa will create risk of gas leaks carbon monox...

Page 8: ... m s 1 600 0 756 2 200 1 039 2 400 1 133 2 850 1 346 3 200 1 511 3 450 1 629 5 000 2 361 5 600 2 644 5 800 2 738 Air Temperature Rise Deg F Deg C 47 26 42 23 47 26 46 26 47 26 54 30 45 24 47 26 51 28 Full Load Amps at 120V 6 4 6 9 8 0 11 3 13 5 MOTOR DATA Motor HP Qty 1 10 1 4 1 3 1 4 2 1 3 2 Motor kW 0 080 0 19 0 25 0 19 0 25 Motor Type SP PSC PSC PSC PSC RPM 1 050 1 140 1 140 1 140 1 140 Amps 11...

Page 9: ...o 4 500 ft 610 to 1372m the unit must be field derated to 90 of the normal altitude rating and be so marked in accordance with the ETL certification See Table 6A for field deration information Flue collar is factory supplied with unit to be field installed per included instructions LEGEND SP SHADED POLE PSC PERMANENT SPLIT CAPACITOR Figure 2 Dimensional drawing separated combustion tubular propell...

Page 10: ...d at least 8 feet 2 4m above the floor Refer to the latest edition of NFPA 88B Repair Garages Parking Structures In parking structures unit heaters must be installed so that the burner flames are located a minimum of 18 inches 457mm above the floor or protected by a partition not less than 18 inches 457mm high However any unit heater mounted in a parking structure less than 8 feet 2 4m above the f...

Page 11: ... 17 7 66 20 1 71 21 6 75 22 9 60 8 2 4 75 22 9 80 24 4 85 25 9 90 27 4 95 29 0 110 33 5 125 38 1 130 39 6 138 42 1 10 3 0 65 19 8 70 21 3 75 22 9 79 24 1 83 25 3 95 29 0 109 33 2 115 35 1 120 36 6 12 3 7 60 18 3 64 19 5 68 20 7 72 21 9 76 23 2 84 25 6 100 30 5 103 31 4 108 32 9 15 4 6 50 15 2 54 16 5 56 17 1 61 18 6 65 19 8 71 21 6 85 25 9 88 26 8 94 28 7 20 6 1 NR 49 14 9 52 15 8 55 16 8 59 18 0 ...

Page 12: ...apable of safely supporting its weight Under no circumstances must the gas lines the venting system or the electrical conduit be used to support the heater or should any other objects i e ladder person lean against the heater gas lines venting system or the electrical conduit for support Failure to heed these warnings may result in property damage personal injury or death CAUTION Unit Heaters must...

Page 13: ...4 360 10 2 250 7 08 200 5 66 170 4 81 151 4 28 138 3 91 125 3 54 118 3 34 110 3 11 103 2 92 93 2 63 84 2 38 77 2 18 72 2 04 1 1 049 680 19 3 465 13 2 375 10 6 320 9 06 285 8 07 260 7 36 240 6 80 220 6 23 205 5 80 195 5 52 175 4 96 160 4 53 145 4 11 135 3 82 1 1 4 1 380 1400 39 6 950 26 9 770 21 8 660 18 7 580 16 4 530 15 0 490 13 9 460 13 0 430 12 2 400 11 3 360 10 2 325 9 20 300 8 50 280 7 93 1 1...

Page 14: ...alve must be located external to the jacket See Figure 5 8 Make certain that all connections have been adequately doped and tightened CAUTION Do not over tighten the inlet gas piping into the valve This may cause stresses that will crack the valve NOTICE Use pipe joint sealant resistant to the action of liquefied petroleum gases regardless of gas conducted WARNING Check all pipe joints for leakage...

Page 15: ...8 Figure 9 Figure 10 Thermostat Wiring and Location NOTICE The thermostat must be mounted on a vertical vibration free surface free from air currents and in accordance with the furnished instructions Mount the thermostat approximately 5 feet 1 5m above the floor in an area where it will be exposed to a free circulation of average temperature air Always refer to the thermostat instructions as well ...

Page 16: ...Figure 9 Separated combustion tubular units equipped with natural gas and propane LP gas Electrical Connections 16 GANE SVX001B EN ...

Page 17: ...Figure 10 Separated combustion tubular unit sizes with optional 2 stage ignition Electrical Connections GANE SVX001B EN 17 ...

Page 18: ...himney or a lined brick and mortar chimney that has been constructed in accordance with the National Building Code Type B vent should only be used for vertical rise portions of a Category I vent pipe system Type B vent should not be used for horizontal runs of vent pipe 2 Provide as long a vertical run of flue pipe at the gas unit heater as possible A minimum of 5 feet 1 5m of vertical flue is req...

Page 19: ...in clearance between the vent pipe and combustible materials according to vent pipe manufacturer s instructions Seal all vent pipe joints and seams to prevent leakage Use General Electric RTV 108 Dow Corning RTV 732 silicone sealant or equivalent sealant with a temperature rating of 500 F or 3M 425 aluminum foil tape or equivalent The vent air system must be installed to prevent collection of cond...

Page 20: ...ed 50 ft 15 2m Equivalent length equals the total length of straight pipe plus 10 ft 3 05m for each 90 elbow and 4 ft 1 22m for each 45 elbow NOTICE For optimum performance keep the combustion air system as straight as possible 8 Each slip joint must be secured with at least three corrosion resistant screws Two full turns of 3M 425 Aluminum Foil Tape or its equivalent must then be used to seal eac...

Page 21: ...n at a minimum distance of 6 in 152mm from all combustible materials Any part of the vent system that passes through a combustible material must be properly insulated NOTICE Increasing the clearance distances may be necessary if there is a possibility of distortion or discoloration of adjacent materials For a VERTICAL vent pipe section that passes through a floor or roof an opening 4 in 102mm grea...

Page 22: ...Figure 13 Vertical vent installation D3619C Figure 14 Horizontal vent installation D3620F Figure 15 Vertical venting requirements D3662D Venting 22 GANE SVX001B EN ...

Page 23: ...perating instructions 1 Installation must conform with local building codes or in the absence of local codes with current CSA B149 1 Installation Codes for Natural Gas Burning Appliances and Equipment or CSA B149 2 Installation Codes for Propane Gas Burning Appliances and Equipment 2 Any reference to U S standards or codes in these instructions are to be ignored and the applicable Canadian standar...

Page 24: ...elayed 30 seconds once the thermostat is closed and continues operation for 30 seconds after the thermostat opens NOTICE The start up fan delay must not exceed 30 seconds from a cold start 7 The wall thermostat supplied optionally is a temperature sensitive switch that operates the vent and ignition system to control the temperature of the space being heated The thermostat must be mounted on a ver...

Page 25: ...a through d above If the unit is not so equipped the propane gas supply system pressure must be regulated to attain this manifold operating pressure 3 The adjusted manifold pressure should not vary more than 10 from pressure specified in Table 6 Table 7 Main burner orifice schedule INPUT IN 1000 BTU TYPE OF GAS NATURAL PROPANE NUMBER OF BURNER ORIFICES HEATING VALUE 1050 BTU Ft3 39 1 MJ m3 2500 BT...

Page 26: ...8 90 Notes 1 Deration based on CGA 2 17 M91 2 Table based on heating value of 1 050 BTU Cu ft at sea level 3 Table based on heating value of 2 500 BTU Cu ft at sea level 4 Consult local utility for actual heating value Gas Input Rate 26 GANE SVX001B EN Table 10 Separated combustion tubular propeller troubleshooting guide SYMPTOMS POSSIBLE CAUSE S CORRECTIVE ACTION A Flame pops back 1 Burner orific...

Page 27: ...ck for 24V at gas valve terminals during trial for ignition period if present and valve does not open Replace valve H Condensation 1 Improper venting 2 Unit under fired 3 Building too cold 1 Refer to Installation Venting 2 Check gas supply pressures to unit Refer to Installation 3 Refer to Installation I Burners will not shut off 1 Thermostat located incorrectly 2 Improper thermostat wiring 3 Shor...

Page 28: ...unit is not over fired Check heat exchanger to ensure unit is not dirty 5 Check orifice size replace if undersized P Too much heat 1 Unit is over fired 2 Thermostat malfunction 3 Heater runs continuously 1 Refer to Operation Check orifice size If too big replace 2 Check thermostat for operation to ensure circuit open and closes 3 Check wiring per diagram check operation at the gas valve look for a...

Page 29: ...roperly wired 2 Main burner did not light on call for heat 3 Defective control board 1 Check power ventor circuit per wiring diagram 2 Heater is in lockout mode check flash code table for problem 3 No flash codes present along with no call for heat replace control board Table 10 Separated combustion tubular propeller troubleshooting guide continued SYMPTOMS POSSIBLE CAUSE S CORRECTIVE ACTION Table...

Page 30: ...correct airflow due to blockage or motor not operating 5 Flashes Flame sensed while gas valve is off Flame probe miswired or shortened 6 Flashes On board microprocessors disagree Thermostat is interfering with control board Table 11 Separated combustion tubular propeller troubleshooting with LED indicator assistance continued LED STATUS INDICATES CHECK REPAIR ...

Page 31: ...umstances should combustible material be located within the clearances specified in this manual Failure to provide proper clearance could result in personal injury or equipment damage from fire 2 Turn off the manual gas valve and electrical power to the unit heater 3 To clean or replace the burners remove burner cover Remove top strip from above burners Lift burners up and pull away from manifold ...

Page 32: ...roduct c to any damage due to corrosion by chemicals including halogenated hydrocarbons precipitated in the air d to any workmanship of the installer of the Product 3 This limited warranty is conditional upon a Advising the installing contractor who in turn notify the distributor or manufacturer b Shipment to the Manufacturer of that part of the Product thought to be defective Goods can only be re...

Page 33: ... Guard Fan Blade Hardware Hardware Motor D9068 Hanger Locations Flue Power Vent Assembly Flue Collector Fan Guard Fan Motor Flame Sensor Ignitor Baffle Secondary Manifold Burner Assembly Seperated Combustion Burner Cover Collar Gas Valve Electrical Control Panel Assembly Vestibule Panel Tube Assembly Sight Glass Grommet Bracket Assembly D9064 Electrical Control Panel Door Pressure Switch Accordian...

Page 34: ...nit Heaters 34 GANE SVX001B EN How To Order Replacement Parts Please send the following information to your local representative if further assistance is needed contact the manufacturer s customer service department Unit Number Serial Number Part Description and Number as shown ...

Page 35: ... or rep DO NOT START this equipment unless you fully understand the controls GENERAL With power and gas off GAS HEATING With power and gas on Make certain all packing has been removed Inlet gas pressure ____ in W C or ____ kPa Tighten all electrical terminals and connections Burner ignition Check all fans blowers for free movement Manifold gas pressure ____ in W C or ____ kPa Check all controls fo...

Page 36: ...onscious print practices Trane by Trane Technologies NYSE TT a global climate innovator creates comfortable energy efficient indoor environments for commercial and residential applications For more information please visit trane com or tranetechnologies com GANE SVX001B EN 28 Aug 2020 Supersedes GANE SVX001A EN Nov 2013 ENERGY PERFORMANCE VERIFIED RENDEMENT ENERGETIQUE VERIFIE CM VERIFIED INTERTEK...

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