Trane CVGF-SVN02B-E4 Installation Manual Download Page 28

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CVGF-SVN02B-E4

General
Information

Table 6. General data: 1000 ton family (continued)

Bundle

1.0

0.75

1.0

0.75

Two

Three

Two

Three

Two

Three

Two

Three

542

(246)

(318)

1430

1439

1430

1439

(649)

(653)

(649)

(653)

Waterboxes

3222

3274

3222

3274

3222

3274

3222

3274

pound (kg)

(1461)

(1485)

(1461)

(1485)

(1461)

(1485)

(1461

(1485)

520

(236)

30933

30985

32731

32783

31428

31480

33456

33508

(14031)

(14055)

(14846)

(14870)

(14256)

(14279)

(15175)

(15199)

3797

3745

3867

3816

4059

4008

4136

4085

(1722)

(1699)

(1754)

(1731)

(1841)

(1818)

(1876)

(1853)

1347

1397

(611)

(634)

36077

37945

37946

36884

36885

38989

38990

(16364)

(17212)

(16730)

(16731)

(17685)

(17686)

Starter panel -
pound (kg)

Evaporator Water
pass

Control panel -
pound (kg)

I/C Piping and
Supports - pound
(kg)

Miscellaneous
Item - pound (kg)

Total Water
Volume - pound
(kg)

Refrigerant and
Oil - pound (kg)

Total Shipping -
pound (kg)

Tube Outside
Diameter (inch)

Total Weight -
pound (kg)

Summary of Contents for CVGF-SVN02B-E4

Page 1: ...Installation Manual Gear Driven Centrifugal Water Cooled Liquid Chillers CVGF SVN02B E4 X39640686020 Unit Model CVGF 400 1000 Ton Units 50 and 60 Hz ...

Page 2: ...arefully WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices CAUTION Indicates a situation that may result in equipment or property damage only accidents ...

Page 3: ...CVGF SVN02B E4 3 Contents Warnings and Cautions General Information Installation Mechanical Installation Electrical 2 4 32 56 ...

Page 4: ... 25 4 mm inches 2 54 cm feet 0 305 meters feet 0 093 meters Microns 0 001 mm Hg Safety Control Settings Chart Control Settings I P Settings SI Oil pressure control Cut in 12 psi Cut in 151 kPa Cut out 9 psi Cut out 124 kPa High pressure control Cut out 195 psi Cut out 1344 kPa High oil temperature Cut out 165 F Cut out 74 C Low oil temperature Cut out 5 F below set point Cut out 2 8 C below set po...

Page 5: ...MAINTENANCE MANUAL CVGF SVN02A EN AND CVGF SVU02A EN FOR INSTALLATION REQUIREMENTS USE ELECTRICAL CHARACTERISTICS NOT PRODUCT DESCRIPTION PRODUCT DESCRIPTION MODL CVGF DSEQ A0 NTON 500 VOLT 380 HRTZ 50 CPKW 338 CPIM 940 EVSZ 500 EVBS C EVTB TE25 EFLD WATE EVWB NM15 EVWP 2 EVCO FLGE EVWA RERE CDSZ 500 CDBS C CDTB TE28 CFLD WATE CDWB NM15 CDCO FLGE CDWA RERE ORSZ 23 AGLT UL SPKGEXPS INSL YES OPTM YE...

Page 6: ... on the carrier s delivery receipt Specify the extent and type of damage found and notify the appropriate Trane Sales Office Do not proceed with installation of a damaged unit without sales office approval Inspection Checklist To protect against loss due to damage incurred in transit complete the pre commissioning checklist which can be obtained from your Trane representative Inspect the individua...

Page 7: ...Each unit is a completely assembled hermetic package that is factory piped wired leak tested dehydrated oil charged and tested for proper control operation before shipment Note high voltage starters are not unit mounted before shipment Figure 2 and Figure 3 show a typical CVGF unit and its components Water inlet and outlet openings are covered before shipment The oil tank is factory charged with 1...

Page 8: ...or typical CVGF unit Relief valves Unit nameplate Control Panel CH530 Evaporator Oil Pump Two stage compressor Unit mounted starter optional Condenser Motor Unit nameplate Relief valves Oil cooler Economizer Figure 3 Component location for typical CVGF unit back view ...

Page 9: ...0 CPIM 0950 CPIM 0960 CPIM 0970 CPIM 0980 CPIM 0990 CPIM 1000 through 1510 Cutback is the same as the FCOD for impeller cutback SSSS Special 5 20th digit Evaporator Shell Size 1 1000 ton evaporator 5 500 ton evaporator 7 700 ton evaporator S Special B 21st digit Evaporator Tube Bundle A Small bundle B Medium bundle C Large bundle D Extra large bundle S Special 1 22nd digit Evaporator Tubes 1 75 di...

Page 10: ...l Size 1 1000 ton condenser 5 500 ton condenser 7 700 ton condenser S Special B 25th digit Condenser Tube Bundle A Small bundle B Medium bundle C Large bundle D Extra large bundle S Special 1 26th digit Condenser Tubes 1 75 diameter 028 wall internally enhanced cu tube 2 1 00 diameter 028 wall internally enhanced cu tube 3 75 diameter 035 wall 90 10 cu ni tube 4 75 diameter 028 wall titanium tube ...

Page 11: ...h digit Impeller Rim Diameter 2nd Stage A 9 5 Rim diameter B 10 0 Rim diameter C 10 6 Rim diameter D 11 1 Rim diameter E 11 6 Rim diameter F 9 8 Rim diameter G 10 4 Rim diameter H 11 0 Rim diameter J 11 7 Rim diameter K 12 7 Rim diameter L 13 5 Rim diameter M 14 3 Rim diameter N 15 1 Rim diameter S Special 0 40th digit Special Options 0 None S Special option CVGF SVN02B E4 11 General Information 2...

Page 12: ...A Original Design A 11th digit Starter Type B Unit Mounted M Remote Floor Mounted N Remote Wall Mounted S Special 0 12th digit Connection Type 0 Terminal Block 1 Disconnect Switch Non Fused 2 Circuit Breaker 3 Circuit Breaker Current Limiting 4 Circuit Breaker High Interrupt Cap 5 Circuit Breaker Higher Interrupt Cap S Special 1 13th digit Agency Listing 1 UL cUL Listed Standard on all units 2 CE ...

Page 13: ...n A 11th digit Starter Type A Star Delta Unit Mounted C Star Delta Remote Mounted S Special 0 12th digit Connection Type 0 Terminal Block 1 Disconnect Switch Non Fused 2 Circuit Breaker 3 Circuit Breaker Current Limiting 4 Circuit Breaker High Interrupt Cap 5 Circuit Breaker Higher Interrupt Cap S Special 1 13th digit Agency Listing 1 UL cUL Listed Standard on all units 2 CE E 14th Digit Power Fac...

Page 14: ... IPC wiring Control voltage wiring Optional relays and wiring Water piping Thermometers Pressure Relief Relief valves Insulation Insulation optional Insulation Lifting beam equipment skates rollers and other lifting operations Circuit breakers or non fused disconnects optional Circuit breakers or fusible disconnects optional Temperature sensor optional outdoor air Remote mounted starter optional C...

Page 15: ...specified supply and install valves in the water piping upstream and downstream of the evaporator and condenser water boxes in order to isolate the shells for maintenance and to balance and trim the system Supply and install flow switches or equivalent devices in both the chilled water piping and the condenser water piping Interlock each switch with the proper pump starter to ensure that the unit ...

Page 16: ...0 6220 6220 6220 6220 6220 2821 2821 2821 2821 2821 2821 2821 2821 Evaporator 3948 3948 4228 4228 4193 4193 4568 4568 1791 1791 1918 1918 1902 1902 2072 2072 Condenser 2857 2857 3472 3472 3152 3152 3877 3877 1296 1296 1575 1575 1430 1430 1759 1759 Economizer 535 535 535 535 535 535 535 535 243 243 243 243 243 243 243 243 Starter Panel 500 500 500 500 500 500 500 500 227 227 227 227 227 227 227 227...

Page 17: ...04 304 kg 138 138 138 138 138 138 138 138 Return pound 341 341 341 341 341 341 341 341 kg 155 155 155 155 155 155 155 155 300 pound Waterboxes 101 9 101 6 95 9 95 6 117 4 117 0 111 4 111 1 386 385 363 362 444 443 422 421 112 3 112 3 110 6 110 6 128 0 128 0 125 3 125 3 425 425 419 419 485 485 474 474 Evaporator 2 pass Weight Supply pound 427 427 427 427 427 427 427 427 kg 194 194 194 194 194 194 19...

Page 18: ...084 3084 3084 3084 Evaporator 5461 5834 5461 5834 2477 2643 2477 2643 Condenser 3937 4763 3937 4763 1786 2161 1786 2161 Economizer 799 799 799 799 362 362 362 362 Starter Panel 542 542 542 542 246 246 246 246 Control Panel 70 70 70 70 318 318 318 318 2745 2745 2745 2745 1245 1245 1245 1245 24140 24140 24140 24140 10950 10950 10950 10950 28344 28344 28344 28344 12857 12857 12857 12857 Operational D...

Page 19: ...04 304 304 304 kg 138 138 138 138 Return pound 341 341 341 341 kg 155 155 155 155 300 pound Waterboxes 163 2 158 2 154 1 149 1 618 599 583 564 185 1 185 1 189 4 189 4 701 701 717 717 Evaporator 2 pass Weight Supply pound 427 427 427 427 kg 194 194 194 194 Return pound 446 446 446 446 kg 202 202 202 202 Evaporator 3 pass Weight Supply pound 448 448 448 448 kg 203 203 203 203 Return pound 448 448 44...

Page 20: ...9 4651 4651 5515 5515 4875 4875 5824 5824 2110 2110 2502 2502 2211 2211 2642 2642 904 904 904 904 904 904 904 904 410 410 410 410 410 410 410 410 542 542 542 542 542 542 542 542 246 246 246 246 246 246 246 246 70 70 70 70 70 70 70 70 318 318 318 318 318 318 318 318 1216 1216 1216 1216 1216 1216 1216 1216 552 552 552 552 552 552 552 552 1867 1891 1867 1891 1867 1891 1867 1891 847 858 847 858 847 85...

Page 21: ...0 2 500 2 500 2 500 2 500 2 500 2 500 2 kg 226 9 226 9 226 9 226 9 226 9 226 9 226 9 226 9 Return pound 437 6 437 6 437 6 437 6 437 6 437 6 437 6 437 6 kg 198 5 198 5 198 5 198 5 198 5 198 5 198 5 198 5 300 pound Waterboxes 151 146 6 142 1 137 7 163 158 6 151 3 146 9 571 6 554 9 537 9 521 3 617 600 4 572 7 556 1 163 4 163 4 161 6 161 6 175 5 175 5 172 8 172 8 618 5 618 5 611 7 611 7 664 3 664 3 65...

Page 22: ...3 2777 2777 904 904 904 904 410 410 410 410 542 542 542 542 246 246 246 246 70 70 70 70 318 318 318 318 1216 1216 1216 1216 552 552 552 552 1867 1891 1867 1891 847 858 847 858 298 298 298 298 135 135 135 135 22 821 22 845 24 247 24 271 10351 10362 10998 11009 2999 2966 2866 2833 1360 1345 1300 1285 1097 1097 1097 1097 498 498 498 498 26 917 26 908 28 210 28 201 12209 12205 12796 12792 Evaporator W...

Page 23: ...0 2 kg 226 9 226 9 226 9 226 9 Return pound 437 6 437 6 437 6 437 6 kg 198 5 198 5 198 5 198 5 300 pound Waterboxes 174 7 170 3 161 8 157 4 661 3 644 7 612 5 595 8 186 4 186 4 183 6 183 6 705 6 705 6 695 695 Evaporator 2 pass Weight Supply pound 625 9 625 9 625 9 625 9 kg 283 9 283 9 283 9 283 9 Return pound 590 5 590 5 590 5 590 5 kg 267 8 267 8 267 8 267 8 Evaporator 3 pass Weight Supply pound 6...

Page 24: ...Evaporator 5835 6275 5835 6275 2647 2846 2647 2846 Condenser 4375 5400 4375 5400 1985 2449 1985 2449 Economizer 799 799 799 799 362 362 362 362 Starter Panel 542 542 542 542 246 246 246 246 Control Panel 70 70 70 70 318 318 318 318 Miscellaneous Item 2745 2745 2745 2745 1245 1245 1245 1245 Shipping Weight 25218 25218 25218 25218 11439 11439 11439 11439 Operating Weight 29924 29924 29924 29924 1357...

Page 25: ...8 137 8 137 8 Return pound 340 67 340 67 340 67 340 67 kg 154 5 154 5 154 5 154 5 300 pound Waterboxes 190 4 185 4 177 4 172 4 721 702 672 653 214 5 214 5 219 0 219 0 812 812 829 829 Evaporator 2 pass Weight Supply pound 426 69 426 69 426 69 426 69 kg 193 5 193 5 193 5 193 5 Return pound 446 20 446 20 446 20 446 20 kg 202 4 202 4 202 4 202 4 Evaporator 3 pass Weight Supply pound 447 81 447 81 447 ...

Page 26: ...1111 1111 1111 1111 12 10 12 10 12 10 12 10 305 250 305 250 305 250 305 250 2 11 1 4 2 11 1 4 2 11 1 4 2 11 1 4 2 11 1 4 2 11 1 4 2 11 1 4 2 11 1 4 895 895 895 895 895 895 895 895 14 14 14 14 14 14 14 14 356 356 356 356 356 356 356 356 Weight pounds kg 150 pound Waterboxes 9493 9493 9493 9493 9493 9493 9493 9493 4306 4306 4306 4306 4306 4306 4306 4306 7537 7537 8190 8190 7787 7787 8474 8474 3419 3...

Page 27: ...1111 1111 1111 1111 1111 12 10 12 10 12 10 12 10 305 250 305 250 305 250 305 250 2 11 1 4 2 11 1 4 2 11 1 4 2 11 1 4 2 11 1 4 2 11 1 4 2 11 1 4 2 11 1 4 895 895 895 895 895 895 895 895 14 14 14 14 14 14 14 14 356 356 356 356 356 356 356 356 Weight pounds kg 150 pound Waterboxes 9493 9493 9493 9493 9493 9493 9493 9493 4306 4306 4306 4306 4306 4306 4306 4306 7537 7537 8190 8190 7787 7787 8474 8474 3...

Page 28: ... 1485 520 520 520 520 520 520 520 520 236 236 236 236 236 236 236 236 30933 30985 32731 32783 31428 31480 33456 33508 14031 14055 14846 14870 14256 14279 15175 15199 3797 3745 3867 3816 4059 4008 4136 4085 1722 1699 1754 1731 1841 1818 1876 1853 1347 1347 1347 1347 1397 1397 1397 1397 611 611 611 611 634 634 634 634 36077 36077 37945 37946 36884 36885 38989 38990 16364 16364 17212 17212 16730 1673...

Page 29: ...20 520 520 236 236 236 236 236 236 236 236 32101 32153 34189 34241 32639 32691 34656 34708 14561 14584 15508 15531 14805 14828 15720 15743 4405 4353 4411 4359 4686 4635 4599 4547 1998 1974 2001 1977 2126 2102 2086 2062 1447 1447 1447 1447 1497 1497 1497 1497 656 656 656 656 679 679 679 679 37953 37953 40047 40047 38822 38823 40752 40752 17215 17215 18165 18165 17609 17610 18484 18485 Starter panel...

Page 30: ...kg 387 5 387 5 387 5 387 5 387 5 387 5 387 5 387 5 Return pound 760 8 760 8 760 8 760 8 760 8 760 8 760 8 760 8 kg 345 1 345 1 345 1 345 1 345 1 345 1 345 1 345 1 300 pound Waterboxes 217 210 7 223 1 216 7 234 3 228 237 9 231 6 821 4 797 6 844 5 820 3 886 9 863 1 900 5 876 7 239 3 239 3 241 6 241 6 253 4 253 4 259 2 259 2 905 8 905 8 914 6 914 6 959 2 959 2 981 2 981 2 Evaporator 2 pass Weight Sup...

Page 31: ... 854 2 kg 387 5 387 5 387 5 387 5 387 5 387 5 387 5 387 5 Return pound 760 8 760 8 760 8 760 8 760 8 760 8 760 8 760 8 kg 345 1 345 1 345 1 345 1 345 1 345 1 345 1 345 1 300 pound Waterboxes 250 2 243 9 252 9 246 6 267 260 7 270 263 7 947 1 923 3 957 3 933 5 1011 986 9 1022 998 2 278 9 278 9 276 9 276 9 295 9 295 9 282 4 282 4 1056 1056 1048 1048 1120 1120 1069 1069 Evaporator 2 pass Weight Supply...

Page 32: ...t every three months attach a gauge to the service valve and manually check the pressure of dry nitrogen in the refrigerant circuit If the pressure is below 5 psig 34 kPa at 70 F 20 C call a qualified service organization and the appropriate Trane sales office After the chiller is in place level the chiller within 1 4 6 mm over its length and width Trane is not responsible for equipment problems r...

Page 33: ...mmended for compressor service and to provide sufficient clearance for the opening of control panel doors Refer to Figures 4 and 5 Tables 7 and 8 for minimum clearances required for condenser tube service In all cases local codes will take precedence over these recommendations Notes Required vertical clearance above the unit is 36 914 mm There should be no piping or conduit located over the compre...

Page 34: ...083 1 790 1 984 560 700 700 13 11 3 7 13 5 6 11 6 10 4 235 1 092 4 083 1 790 2 083 740 1000 1000 13 11 3 7 13 5 8 4 7 6 3 4 4 235 1 092 4 083 2 540 2 305 Notes CL1 at either end of the machine and is required for tube pull clearance CL2 is always at the opposite end of the machine from CL1 and is required for service clearance Add 14 5 8 37 1 cm on each end for the water box Unit Dimensions With U...

Page 35: ...ssor Shell Size CL1 CL2 Length Height Width 400 500 500 13 11 3 7 13 5 6 11 6 3 4 235 1 092 4 083 1 790 1 913 560 700 700 13 11 3 7 13 5 6 11 6 7 4 235 1 092 4 083 1 790 2 028 740 1000 1000 13 11 3 7 13 5 8 4 7 5 4 235 1 092 4 083 2 540 2 261 Notes CL1 at either end of the machine and is required for tube pull clearance CL2 is always at the opposite end of the machine from CL1 and is required for ...

Page 36: ... with drain connections All local and national codes apply Moving and Rigging The Model CVGF chiller should be moved by lifting at designated lift points only Refer to the rigging diagram that ships with each unit for specific per unit weight data Table 9 Model CVGF water connection pipe size mm Shell Size 500 700 1000 Water Passes Nominal Pipe Size inches NPS Evaporator 2 pass 8 10 12 DN200 DN250...

Page 37: ...es 11 13 are used Each type has its own maximum loading characteristics Spring isolators are typically shipped assembled and ready for installation To install and adjust the isolators properly follow the instructions given Note Do not adjust the isolators until the chiller is piped and charged with refrigerant and water 1 Position the spring isolators under the chiller as shown in Figure 7 and Fig...

Page 38: ...unit Be sure to work from one isolator to the next Remember that the chiller must be level to within 1 4 6 mm over its length and width and that clearance of each isolator must be 1 4 6 mm Figure 7 Chiller foot or isolator orientation Side View of Unit End View of Unit Center tube sheet support leg End of tube sheet Outside edge of tube sheet Center of Isolator Spring Note The spring isolator must...

Page 39: ...justing and Leveling Bolts Figure 8 Typical spring isolator construction CT 7 Spring Isolators C C Foundation Bolts Free Height Adjust isolator so that the upper housing clears the lower housing by at least 1 4 6 3mm and not more than 1 2 12 7mm 1 4 6 3mm Acoustical nonskid neoprene pad top and bottom 3 4 19 0mm 10 UNC Adjusting and leveling bolt ...

Page 40: ...g Color Coding Location Used Table 13 Selected spring isolators CVGF 1000 Deflection inches mm CT 12 28 X10350665 040 10000 4535 9 1 02 26 Green A CT 12 31 X10350665 050 13200 5987 4 0 83 21 Gray B C D Note Each type CT 12 spring isolator has 12 springs Isolator type and size Trane Part Maximum Load lbm kg Spring Color Coding Location Used Figure 9 Load points 500 700 and 1000 ton families referen...

Page 41: ...ain or cable used to lift the unit must be capable of supporting the entire weight of the chiller 3 Use a 3600 mm lifting beam and adjust the chains or cables for an even level lift 4 900 mm recommended clearance above highest point of compressor 5 Attach safety chains or cables as shown in Figure 11 and without tension The safety chain is not used for lifting but is there to prevent the unit from...

Page 42: ...ondensers with 0 75 inch OD tubes and 2 pass waterboxes Pressure Drop in feet of water Flow in GPM Pressure drop for CVGF 500 Evaporators with 0 75 inch OD tubes and 2 pass waterboxes Pressure drop in feet of water Bundle C Flow in GPM Graph 1 Graph 2 Bundle A Bundle B Bundle C Bundle A Bundle B ...

Page 43: ...Evaporators with 1 0 inch OD tubes and 2 pass waterboxes Flow in GPM Pressure drop for CVGF 500 Condensers with 1 0 inch OD tubes and 2 pass waterboxes Pressure drop in feet of water Flow in GPM Pressure drop in feet of water Graph 3 Graph 4 Bundle C Bundle A Bundle B Bundle C Bundle A Bundle B ...

Page 44: ...Evaporators with 3 4 inch OD tubes and 2 pass waterboxes Pressure drop in feet of water Flow in GPM Pressure drop for CVGF 700 Condensers with 3 4 inch OD tubes and 2 pass waterboxes Pressure drop in feet of water Flow in GPM Graph 5 Graph 6 Bundle C Bundle A Bundle B Bundle C Bundle A Bundle B ...

Page 45: ...Evaporators with 3 4 inch OD tubes and 3 pass waterboxes Pressure drop in feet of water Flow in GPM Pressure drop for CVGF 700 Evaporators with 1 0 inch OD tubes and 2 pass waterboxes Pressure drop in feet of water Flow in GPM Graph 7 Graph 8 Bundle C Bundle A Bundle B Bundle C Bundle A Bundle B ...

Page 46: ...Condensers with 1 0 inch OD tubes and 2 pass waterboxes Pressure drop in feet of water Flow in GPM Pressure drop for CVGF 700 Evaporators with 1 0 inch OD tubes and 3 pass waterboxes Pressure drop in feet of water Flow in GPM Graph 9 Graph 10 Bundle C Bundle A Bundle B Bundle C Bundle A Bundle B ...

Page 47: ...s with 3 4 inch OD tubes and 2 pass waterboxes Pressure drop in feet of water Flow in GPM Pressure drop for CVGF 1000 Evaporators with 3 4 inch OD tubes and 3 pass waterboxes Pressure drop in feet of water Flow in GPM Graph 11 Graph 12 Bundle C Bundle A Bundle B Bundle D Bundle C Bundle A Bundle B Bundle D ...

Page 48: ...tallation Mechanical Water Pressure Drop Data Pressure drop in feet of water Flow in GPM Pressure drop for CVGF 1000 Evaporators with 1 0 inch OD tubes and 2 pass waterboxes Pressure drop in feet of water Flow in GPM Graph 13 Graph 14 Bundle C Bundle A Bundle B Bundle D Bundle C Bundle A Bundle B Bundle D ...

Page 49: ...nd 2 pass waterboxes Water Pressure Drop Data Pressure drop in feet of water Flow in GPM Pressure drop for CVGF 1000 Evaporators with 1 0 inch OD tubes and 3 pass waterboxes Pressure drop in feet of water Flow in GPM Graph 15 Graph 16 Bundle C Bundle A Bundle B Bundle D Bundle C Bundle A Bundle B Bundle D ...

Page 50: ...rs Cleanout tees Balancing valve Pressure relief valve Flow switch CAUTION Equipment damage To prevent evaporator damage do not exceed 150 psig 1035 kPa evaporator water pressure for standard water boxes The maximum pressure for high pressure water boxes is 300 psig 2100 kPa To prevent tube damage by erosion install a strainer in the evaporator water inlet piping Connecting Groove Pipes CAUTION Pi...

Page 51: ...sure for high pressure water boxes is 300 psig 2100 kPa To prevent tube damage install a strainer in the condenser water inlet piping To prevent tube corrosion ensure that the initial water fill has a balanced pH Water Treatment CAUTION Water Treatment Do not use untreated or improperly treated water Use of untreated or improperly treated water may result in equipment damage Using untreated or imp...

Page 52: ...tly calibrated gauges installed at unmatched elevations Water Pressure Relief Valves CAUTION Shell Damage Install a pressure relief valve in both the evaporator and condenser water systems Failure to do so could result in shell damage Install a water pressure relief valve in one of the condenser and one of the evaporator water box drain connections or on the shell side of any shutoff valve Water v...

Page 53: ...un on each side Do not install close to elbows orifices or valves Note The arrow on the switch must point in the direction of the water flow To prevent switch fluttering remove all air from the water system Note The CH530 provides a six second time delay on the flow switch input before shutting down the unit on a loss of flow diagnostic If machine shutdowns persist contact your local Trane represe...

Page 54: ...connection sizes and locations are shown in the unit submittals Refer to local codes for relief valve vent line sizing information CAUTION Do not exceed vent piping code specifications Failure to heed specifications could result in capacity reduction unit damage and relief valve damage After the relief valve has opened it will reclose when pressure is reduced to a safe level Note Relief valves ten...

Page 55: ... Typical CVGF insulation requirements Suction line pipe Suction cover Evaporator water box Evaporator Evaporator water box Oil sump casing Oil sump casing Oil sump casing Gear Housing Front View Gear Housing Side View Insulate where dotted lines are indicated Evaporator waterboxes and tube sheets Compressor suction elbow and suction cover All components and piping on low side of system ...

Page 56: ...omponents During installation testing servicing and troubleshooting of this product it may be necessary to measure the speed of rotating components Have a qualified or licensed service individual who has been properly trained in handling exposed rotating components perform these tasks Failure to follow all safety precautions when exposed to rotating components could result in death or serious inju...

Page 57: ... Copper Conductors Only Unit terminals are not designed to accept other types of conductors Failure to use copper conductors may result in equipment damage 4 Size the power supply wiring in accordance with the Minimum Circuit Ampacity MCA shown on the unit nameplate MCA RLA x 1 25 Control Power Load 5 Make sure that the incoming power wiring is properly phased each power supply conduit run to the ...

Page 58: ...hese capacitors and result in a loss of motor overload protection and subsequently cause motor damage Table 15 PFCC design voltage sizing per compressor voltage application PFCC Design Voltage Compressor Motor Rating See Unit Nameplate 480V 60 Hz 380V 60 Hz 440V 60 Hz 460V 60 Hz 480V 60 Hz 600V 60 Hz 575V 60 Hz 600V 60 Hz 2400V 60 Hz 2300V 60 Hz 2400V 60 Hz PFCC Rating Compressor Motor Rating See ...

Page 59: ... the interconnecting wiring between the starter panel compressor and UCP control panel is factory installed with unit mounted starters but must be field installed when a remote mounted starter is used Figure 16 Typical equipment room layout with unit mounted Wye Delta Line Side Power Conduits Unit Control Panel Unit Mounted Starter Note See Starter submittal drawing for location of incoming wiring...

Page 60: ...it See Note 2 IPC circuit conduit 30V See Note 3 Motor terminal box Notes 1 Refer to the unit field connection diagram for approximate UCP knockout locations 2 115 volt conduit must enter the higher than 30 Vdc Class I portion of the unit control panel 3 IPC circuit conduit must enter the Low Voltage Class II portion of the UCP 4 See starter submittal drawing for location of incoming wiring to the...

Page 61: ...t connect the power leads between the starter and compressor motor These connections will be completed under supervision of a qualified Trane service engineer after the prestart inspection CAUTION Correct motor wire terminations Ensure the power supply wiring and output motor wiring are connected to the proper terminals Failure to do so will cause catastrophic failure of the starter and or the mot...

Page 62: ... you route the IPC circuit out of the starter enclosure make sure that it is at least 6 from all wires carrying a higher voltage 5 For UCP IPC shielded twisted pair wiring the shield should be grounded on one end only at UCP at 1X1 G The other end should be unterminated and taped back on the cable sheath to prevent any contact between shield and ground 6 Oil Pump Interlock All starters must provid...

Page 63: ...3 Installation Electrical Figure 18 Terminal stud clamp and lug assembly Belleville washer 3 8 Bolt Terminal lugs Belleville washer Motor terminal stud Terminal clamp Front View Mid Voltage RXL RATR RPIR CXL CATR CPIR ...

Page 64: ...iguration The starter LLID configuration settings will be checked and configured for Remote Starters during start up commissioning To configurate starter module and perform other starter checks it is recommended that the line voltage three phase power be turned off and secured locked out and then a separate source control power 115 Vac be utilized to power up the control circuit To do this remove ...

Page 65: ... PC Workstation Notebook PC Workstation Database Server for Multiple Sites BCU Modem Building Control Unit Chilled Water Supply CHW and Return Water Temperature Sensors Chiller 1 Chiller 2 LAN AI BO BO Chilled Water Pump Condenser Water Pump Chilled Water Supply CHW and Return Water Temperature Sensors AI BO BO Chilled Water Pump Condenser Water Pump ...

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Page 68: ...ublication Société Trane Société Anonyme au capital de 41500 000 F Siege Social 1 rue des Amériques 88190 Golbey France Siret 306 050 188 00011 RSC Epinal B 306 050 188 Numéro d identification taxe intracommunanutaire FR 83 3060501888 Trane A business of American Standard Companies www trane com For more information contact your local Trane office or e mail us at comfort trane com Literature Order...

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