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Trane Climate Changer T Series, Installation Operation & Maintenance

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Trane Climate Changer T Series Installation Operation & Maintenance Download Page 28

28

T-Series Climate Changer Air Handler IOM •

 

CLCH-SVX06A-EN

Installation-Mechanical

Assembling the Unit

 WARNING

Toxic Fumes!

Keep open flame away from unit exterior or interior. Do not weld or use cutting torch 
on the exterior or interior of the unit. The unit contains polyurethane insulation. 
Failure to keep open flame away from unit exterior or interior may result in the 
production of toxic gas that could result in death or serious injury.

CAUTION
Temperature Limit!

The internal sections of this unit containing electrical components must not exceed 
104

o

 

F operating temperature. Internal sections of the unit not containing electrical 

components must not exceed 180

o

 

F temperature. Failure to comply with temperature 

requirements may cause equipment damage.

Roof Assembly

Before sections are joined for final assembly, a butyl tape seal must be made at the roof 
connection and then hardware and sealing metal strips are installed at the base 
assembly, the roof joint or joints and both side panel seams. The butyl tape applied to 
the roof panels will cover the drilled holes. See 

Figure 10

 and drawing 

MS2998-3686-0100 in the hardware package.

Figure 10. Roof assembly (size 50 shown)

Cross

Joint strip

Butyl Tape

2 rows

Roof panels

Summary of Contents for Climate Changer T Series

Page 1: ...Installation Operation Maintenance T Series Climate Changer Air Handlers Sizes 3 to 100 Part No X39510024010A January 2008 CLCH SVX06A EN ...

Page 2: ...nce or major service on this equipment Always act in a responsible manner to conserve refrigerants for continued use even when acceptable alternatives are available Refrigerant used in any type of air conditioning or refrigerating equipment should be recovered for reuse recovered and or recycled for reuse reprocessed reclaimed or properly destroyed whenever it is removed from equipment Never relea...

Page 3: ... our air handling equipment in which ultraviolet devices were installed outside of the Trane factory Ultraviolet UV Germicidal Irradiation Lights optional The United States Environmental Protection Agency EPA believes that molds and bacteria inside buildings have the potential to cause health problems in sensitive individuals If specified Trane provides ultraviolet lights UV C as a factory enginee...

Page 4: ...on Requirements 10 Inspection Checklist 10 Assembly Hardware 11 Resolving Shipping Damage 11 Storage Recommendations 12 Preparing the Unit Site 13 Unit Dimensions and Weights 15 Service Clearances 15 Installation Mechanical 22 Lifting and Rigging 22 Assembly Checklist 26 Assembling the Unit 28 Filters 34 Fan Section 40 Unit Isolation 41 Dampers 44 Duct Connections 46 Installation Piping 49 Coil Pi...

Page 5: ...operator display 72 Adjusting brightness and contrast 72 External communications port 72 Pre Start 73 Start Up 76 Unit Operation 76 External Insulating Requirements 84 Routine Maintenance 85 Maintenance Checklist 86 Air Filters 87 Drain Pans 88 Fans 89 Coils 92 Coil Winterization 94 Ultraviolet UV Light Maintenance 97 Diagnostics 100 ...

Page 6: ...agging information the section serial number the section position and the service model number Note This information is required when ordering parts or requesting service for a T Series air handler Figure 1 T Series air handler section nameplate Module type Module location in direction of airflow Module serial number Unit tagging Module service model number Additional module specific information F...

Page 7: ... air handler designed for a variety of controlled air applications The basic unit consists of a fan heating and or cooling coils filters and dampers T Series air handlers ship as complete assemblies or in sub assemblies if shipping splits are required Some assembly is required when the unit ships in subassemblies A wide variety of components is available for the T Series air handler including nume...

Page 8: ...r termination strip ordered without starters or variable frequency drives VFDs are provided with 120 to 24 Vac control transformers mounted and wired in the auxiliary control panel The customer must provide 120 Vac control power 50 60 Hz typically 3 amps for unit sizes 3 to 57 and 5 amps for unit sizes 66 to 100 A dedicated 15 amp circuit is recommended Factory mounted control systems ordered with...

Page 9: ...tion in the base of the unit The low and high voltage connections are on opposite sides of the unit on sizes 3 57 and on the same side for sizes 66 100 Before installation consider overall unit serviceability and accessibility before mounting running wires power making penetrations or mounting any components to the cabinet Wiring to T Series units must be provided by the installer and must comply ...

Page 10: ...shipping damage Check all access doors to confirm the latches and hinges are not damaged Inspect the interior of each section for any internal damage Concealed damage must be reported within 15 days of receipt Inspect the coils for damage to the fin surface and or coil connections If the unit was ordered with factory mounted controls locate all sensors Items that cannot be factory mounted should s...

Page 11: ...lving Shipping Damage Trane air handlers ship free on board FOB ship dock meaning that the unit belongs to the customer the moment the delivery truck leaves the factory shipping dock If damage has occurred to the unit during shipment follow these instructions Note Trane is not responsible for shipping damage 1 Make specific notation describing the damage on the freight bill Take photos of the dama...

Page 12: ...r electronic components should be stored in conditions of 20ºF to 120 F and 5 to 95 percent relative humidity non condensing Electrical components are not moisture tolerant Long Term Storage While the unit is in storage Every two weeks rotate the fan and motor shaft 30 revolutions by hand Check for free rotation Every six months check fan shaft bearings and grease lines Add grease using a manual g...

Page 13: ...t for proper coil drainage and condensate flow Standing water and wet surfaces inside the equipment can become an amplification site for microbial growth mold which may cause odors and damage to the equipment and building materials Confirm the roof curb or foundation of the mounting platform is level and large enough to accommodate the unit Refer to the unit submittals for specific dimensions Prov...

Page 14: ...Ensure that the selected installation location provides sufficient service and operational clearances 3 Remove any twist within the curb due to roof supports and square the curb 4 Level the curb 5 Secure the curb to the roof support members 6 Install 2 inch thick boards or rigid insulation around the curb 7 Install cant strips around the curb 8 Bring field supplied roofing felt up to the top of th...

Page 15: ...n 48 48 48 51 54 58 61 60 66 66 65 70 77 77 93 91 101 D starter or VFD 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 Note NOTE At a minimum the above clearance dimensions are recommended on one side of the unit for regular service and maintenance Refer to as built submittal for locations of items such as filter access doors coil piping connections motor locations etc Sufficient clearance must...

Page 16: ...0 25 42 75 46 5 49 5 49 5 49 5 49 5 49 5 55 5 246 301 343 418 444 467 501 540 632 Filter angled 24 75 27 25 31 24 5 24 5 24 5 24 5 24 5 24 5 203 253 222 257 274 315 339 361 382 Filter short bag 18 in 24 75 27 25 24 5 24 5 24 5 24 5 24 5 24 5 24 5 174 213 179 211 225 260 278 306 321 Filter long bag 30 in 36 41 44 34 38 40 44 48 5 54 75 243 310 347 345 387 446 506 594 677 Filter short cartridge 24 7...

Page 17: ...36 1284 1535 1848 1705 Diffuser 15 5 15 5 15 5 15 5 15 5 15 5 15 5 15 5 15 5 93 110 117 130 139 148 161 179 189 Discharge plenum 24 75 27 25 31 34 34 34 34 34 40 122 151 172 232 242 249 265 288 361 Gas heat9 n a 70 73 68 68 68 79 92 5 80 n a 1110 1140 1329 1367 1375 1612 2409 2338 Side inlet hood add to width 17 13 17 38 19 75 19 25 21 75 24 13 28 38 30 25 34 5 28 29 35 41 49 57 70 79 96 Back inle...

Page 18: ...1 31 29 5 29 5 29 5 417 573 642 721 740 830 876 1020 Filter short bag 18 in 24 5 31 31 31 31 29 5 29 5 29 5 353 485 522 584 633 712 748 851 Filter long bag 30 in 54 75 48 48 48 48 49 54 60 737 818 881 1004 1037 1235 1386 1688 Filter short cartridge 24 5 31 31 31 31 29 5 29 5 29 5 445 581 640 735 823 914 988 1187 Filter long cartridge 25 31 31 31 31 29 5 29 5 29 5 507 651 746 880 963 1098 1210 1499...

Page 19: ...ffuser 15 5 16 16 19 19 49 54 60 209 312 342 470 481 975 1100 1338 Discharge plenum 40 48 48 48 48 49 54 60 379 529 569 631 658 713 840 1009 Gas heat9 80 96 96 110 n a 112 5 108 104 2383 2964 3051 3736 n a 5008 4884 4816 Side inlet hood add to width 33 25 37 625 35 75 43 13 43 13 48 38 56 38 67 25 105 124 131 170 195 220 273 352 Back inlet hood add to length 27 63 31 25 32 25 34 63 34 63 34 63 38 ...

Page 20: ... VFD weights Table 5 Shipping length and weight limitations for single piece shipments Unit Size Max Weight lbs Max Length in 3 40 15000 360 50 15000 336 57 66 15000 112 80 15000 120 100 15000 124 Table 6 Approximate starter and VFD weights Weights lb per Horsepower Horsepower 1 1 5 2 3 5 7 5 10 15 20 25 30 40 50 60 75 100 125 Starter1 65 65 65 65 65 65 65 65 65 97 97 97 97 97 97 97 97 VFD2 123 12...

Page 21: ...118 126 575 3 87 94 141 124 NEMAPremium TEFC HETC 200 3 92 99 158 200 230 460 3 92 99 158 175 575 3 68 56 66 92 99 158 200 Motor Type Voltage Horsepower 15 20 25 30 40 50 57 60 75 100 Energy efficient ODP EEOP 115s 230s 200 3 170 210 240 284 631 404 404 772 838 1091 230 460 3 164 210 240 278 631 360 360 575 3 170 212 240 284 631 440 440 Energy efficient TEFC EETC 200 3 250 290 358 639 705 705 794 ...

Page 22: ...could result in death serious injury or equipment damage WARNING Improper Unit Lift Test lift unit approximately 24 inches to verify proper center of gravity lift point To avoid dropping of unit reposition lifting point if unit is not level Failure to properly lift unit could result in death or serious injury or possible equipment or property only damage CAUTION Equipment Damage Do not use a fork ...

Page 23: ...lways rig subassemblies or sections as they ship from the factory See the unit submittal drawings for correct placement of sections Lift all sections individually using all lifting lugs provided see Figure 4 See specific instructions for handling the inlet and exhaust hoods and pipe chase on page 25 Make the loop of the sling parallel to the direction of airflow whenever possible Each of the cable...

Page 24: ...et hoods on the unit as the unit is being lifted Do not attach the intake exhaust hoods to the unit prior to lifting the unit Doing so may damage the equipment Attach the hoods to the unit only after all sections are in place Remove all wooden blocks before installing the unit to the roof curb See Figure 5 After the sections are in place assemble the unit See Assembling the Unit on page 28 Figure ...

Page 25: ...pend modules subassemblies one at a time Placing assembling and or suspending more than one module subassembly at a time could result in death serious injury or equipment damage Figure 6 Inlet and exhaust hood lifting Figure 7 Pipe cabinet lifting Recommended attachment to lift lugs Rigging and spreader bar not furnished by Trane Recommended attachment to lifting lugs Use chain guider if available...

Page 26: ... must be supported as well as at the base channels of the unit splits Provide clearance around the unit to allow adequate free air and necessary service access see Table 2 on page 15 Also allow room for supply and return piping ductwork electrical connections and coil removal The building roof must be able to support the entire weight of the unit roof curb and accessories See Unit Dimensions and W...

Page 27: ...each side and then every four feet at equally spaced intervals around the perimeter of the unit Both the unit and the pipe cabinet should be supported by their base channel around the entire perimeter CAUTION Microbial Growth The roof curb or foundation must be level and the condensate drain at the proper height for proper coil drainage and condensate flow Standing water and wet surfaces inside th...

Page 28: ...g electrical components must not exceed 104o F operating temperature Internal sections of the unit not containing electrical components must not exceed 180o F temperature Failure to comply with temperature requirements may cause equipment damage Roof Assembly Before sections are joined for final assembly a butyl tape seal must be made at the roof connection and then hardware and sealing metal stri...

Page 29: ... x 3 4 inch self drilling screws Roof joint strip Cross cover Outer roof panel Butyl tape Figure 12 Roof assembly at section splits unit sizes 3 35 1 See drawing MS2998 3686 0200 in the hardware package 2 Apply two rows of butyl tape at the roof seams covering the hole pattern 3 Align the roof panels together at the seams and bring the two sections together Secure the roof panels in place with 5 1...

Page 30: ...to corresponding wire harness 5 Replace foam blocks Note For proper unit operation the foam blocks must be installed in the raceway Failure to install the foam blocks can result in condensate management problems 6 Remove backing from inner access cover tape and replace inner access cover for all roof inner access plates 7 Remove backing from outer access cover tape and replace outer access cover f...

Page 31: ... 4 inch sheet metal screws 5 Repeat steps 1 3 for the base assembly on the other side of the unit Base sections Threaded rod Flashing Flat washers lockwashers and 1 2 inch nut Figure 15 Panel Assembly 1 See drawing MS2998 3686 in the hardware package 2 Leaving the paper backing on the tape apply butyl tape tape side down along the length of the panel seam Note The seam cap should be cut to size to...

Page 32: ...ns section when installed to the unit Mounting tape and hardware are located inside the unit 1 See drawing MS2999 5696 in the hardware package 2 Apply the 1 inch butyl tape in a strip around the perimeter of the hood 3 Using the lifting lugs hoist the hood and center it over the panel opening as shown in Figure 16 4 Attach the hood to the unit with the 1 4 20 self drilling screws provided Use all ...

Page 33: ...pe cabinet to unit follow these steps 1 Detach Z bar and rest against unit 2 Slide pipe cabinet against unit 3 Remove access panel to tighten bolts which hold Z bar in place 4 Attach top Z bar flange to unit 5 Caulk around Z bar attachment angle See Figure 18 6 Remove paper backing from butyl tape around cut out 7 Reinstall access panel If piping has been run after attaching pipe cabinet to unit f...

Page 34: ...rtridge filter sections can be used as a pre filter section a final filter section or both This determined by the filter s placement in relation to the fan A final filter section is placed after the fan A pre filter section is placed before the fan Note Cartridge and bag filters provided by Trane are fitted with a 7 8 inch header that fits in the filter track If using filters supplied by another m...

Page 35: ...Follow proper lockout tagout procedures to ensure the equipment cannot be inadvertently energized Failure to disconnect power before servicing could result in death or serious injury Figure 21 Filter block off placement To install filters 1 Disconnect the power to the unit 2 Open the filter section access door 3 Remove the adjustable block off from the filter track 4 Slide the filters into the tra...

Page 36: ...36 T Series Climate Changer Air Handler IOM CLCH SVX06A EN Installation Mechanical Filter Placement Figure 22 2 inch and 4 inch Angled filter layout ...

Page 37: ...CLCH SVX06A EN T Series Climate Changer Air Handler IOM 37 Installation Mechanical Figure 23 Bag and cartridge filter layout ...

Page 38: ...38 T Series Climate Changer Air Handler IOM CLCH SVX06A EN Installation Mechanical Figure 24 2 inch and 4 inch Open or flat filter layout and 2 inch and 4 inch high efficiency filter layout ...

Page 39: ...CLCH SVX06A EN T Series Climate Changer Air Handler IOM 39 Installation Mechanical Figure 25 HEPA filter layout ...

Page 40: ...servicing could result in death or serious injury Note For additional information regarding the safe discharge of capacitors see PROD SVB06A EN The fan section can be configured as draw thru or blow thru Review the submittals and unit tagging prior to assembly Figure 26 T Series Isolator The fan and motor assembly are internally isolated The fan and motor bases are bolted to a minimum of four spri...

Page 41: ...base Sizes 3 8 use a 3 8 inch x1 inch pipe See Figure 27 Sizes 10 30 except plug fans use washers with a bolt See Figure 27 Sizes 35 50 except plug fans use a tie down bolt and shim See Figure 27 Size 66 100 and plug fans use a tie down angle and bolt See Figure 28 Figure 27 Isolator tie down removal for unit sizes 3 57 Figure 28 Isolator tie down removal for unit sizes 66 to 120 and plenum fans R...

Page 42: ...his procedure only if necessary and as it applies to the isolators used in this unit This procedure should be performed by one person to ensure that the proper sequence is followed Isolators are selected for distribution of equipment weight but may not all compress the same This procedure assumes the base surface is level Isolators are not intended to be leveling devices Once the shipping tie down...

Page 43: ...ud in the fan base hole Note This procedure will raise the equipment load until the isolators are all off the shims shipping tie down blocks approximately 1 32 inch the thickness of a credit card and the internal gap is approximately equal to the external gap Do not adjust isolators once the fan base is off of the shipping tie down blocks 5 Continue adjusting other isolators in sequence and repeat...

Page 44: ...ined in the Filters section on page 34 Actuators should be sized according to the torques given in Table 9 Note Mixing sections and face and bypass dampers are designed for the damper actuators to be direct coupled and installed in the air stream see Figure 30 If other provisions are required modifications to the section will be the responsibility of the installing contractor Figure 30 Typical mix...

Page 45: ...a 95 degree blade travel Traq Dampers Traq dampers are fitted in mixing sections in several possible configurations These low leak dampers modulate and measure air flow Note Add screws back to Traq after removal of Ammo wrap Table 9 Damper torque at 1 inch wg air pressure drop in lb in Unit size Mixing box1 back and bottom Internal face and bypass damper Face damper Economizer exhaust Side mixing ...

Page 46: ...tion as outlined by such organizations as SMACNA Sheet Metal and Air Conditioning Contractors National Association Inc should be followed closely Fan Discharge Connections made directly to the discharge opening of the fan should have a minimum of three fan diameters of straight duct before any turns or transitions The ductwork should be the same size as the fan discharge opening The first turn of ...

Page 47: ...vided in the submittals When using lined duct ensure that the insulation does not obstruct the damper opening See Figure 33 and Figure 34 Discharge Plenum Discharge plenum sections are available with or without openings Sections with openings have a framed opening that can be used to secure the duct to the frames If the duct is lined it is important the insulation does not obstruct the opening of ...

Page 48: ...igure 35 Miscellaneous Sections Miscellaneous sections include access sections coil sections fan sections and intake sections If the duct is lined it is important that the insulation does not obstruct the opening of the section Internal Face and Bypass Duct connections for internal face and bypass damper sections are similar to the miscellaneous sections Duct work can be attached directly to this ...

Page 49: ...red on other water coils they must be field installed or ordered as specials from the factory Pipe coils counterflow to airflow CAUTION Connection Leaks Use a backup wrench when attaching piping to coils with copper headers to prevent damage to the coil header Do not use brass connectors because they distort easily and could cause connection leaks CAUTION Over Tightening Do not use Teflon based pr...

Page 50: ... 100 and 120 Figure 36 illustrates the proper trapping piping and operation of the trap for negative pressure sections Use the formula under the figure to determine the correct minimum depth for the condensate trap Figure 37 illustrates the proper trapping piping and operation of the trap for positive pressure sections Note Positive pressure traps require a different design than negative pressure ...

Page 51: ... for section under positive pressure Normal operation L H J L H J pipe diameter where H 1 inch for each inch of negative pressure plus 1 inch J 1 2 H Negative pressure total unit static pressure at worst case loaded filters minus external pressure K H L L H K pipe diameter where K 1 2 inch minimum H 1 2 inch plus the total unit static pressure at worst case loaded filters ...

Page 52: ...e of system components for piping figures Code System component FT Float and thermostatic steam trap GV Gate valve OV Automatic two position ON OFF control valve VB Vacuum breaker ST Strainer AV Automatic or manual air vent MV Modulating control valve Figure 38 Typical piping for Type N steam coils and horizontal tubes for horizontal airflow Figure 39 Typical piping for Type NS steam coils and hor...

Page 53: ... 25 inches Hg 3 4 inches of water Failure to follow these instructions may result in equipment damage To prevent coil damage complete the following recommendations Install a 1 2 inch NPT 15 degree swing check valve vacuum breaker with cracking pressure of 0 25 inches Hg 3 4 inches water or lower at the top of the coil This vacuum breaker should be installed as close to the coil as possible Types T...

Page 54: ...ket traps only when the supply steam is not modulated and is 25 psig or higher Note Trane steam coils require a minimum of 2 psi of pressure to assure even heat distribution 2 Trap each coil separately to prevent holding up condensate in one or more of the coils 3 Install strainers as close as possible to the inlet side of the trap 4 If installing coils in series airflow control each coil bank ind...

Page 55: ...entin thetoppipe plug tapping of the return header When the return line rises above the top of the coil vent from the top of the return header horizontally to the return piping Note T ST and TT coils are designed with larger than normal end tube sheet holes to allow for maximum expansion Air leakage around tubes should be expected and handled by capping over coil ends or by sealing around tubes wi...

Page 56: ...g Figure 42 Typical piping for type W or WA 1 row water coil Figure 43 Typical piping for stacked water coils AV AV TV GV GV GV GV GV Drain Air flow Water supply main Water return main 18 Pitch down Pitch down AV AV AV Water supply main Water return main GV Drain Air flow GV MV ...

Page 57: ...r Piping on page 61 for more detailed schematics of evaporator piping Figure 44 Example of placement for split system components Discharge line Manual ball valve Access port Filter Access port Access port Filter drier with access port Manual angle valves Check relief valve Condensing unit Condenser and sbucooler coil Compressors Liquid line Access port Manual ball valve Solenoid valve Moisture ind...

Page 58: ...ontaminants introduced during installation from entering the expansion valve and solenoid valve Access port The access port allows the unit to be charged with liquid refrigerant and is used to determine subcooling This port is usually a Schraeder valve with a core Solenoid valve In split systems solenoid valves isolate the refrigerant from the evaporator during off cycles under certain conditions ...

Page 59: ... slightly that is by inch to 1 inch per 10 feet of run 1 cm per 3 m toward the evaporator When the application includes a suction riser oil must be forced to travel the height of the riser Riser traps and double risers are unnecessary in the suction line when the refrigerant coil is used with Trane condensing units Avoid putting refrigerant lines underground Refrigerant condensation or installatio...

Page 60: ...f the Frostat control is illustrated in Figure 44 on page 57 Filter The suction filter prevents contaminants introduced during installation from entering the compressor For this reason the suction filter should be the replaceable core type and a clean core should be installed after the system is cleaned up Access port The access port is used to determine suction pressure This port is usually a Sch...

Page 61: ...itch the outlet line from the suction header toward the suction riser that is 1 inch 10 feet 1 cm 3 m in the direction of flow Use the tube diameter that matches the suction header connection 4 For the vertical riser use the tube diameter recommended by the condensing unit manufacturer Assure the top of the riser is higher than the evaporator coil 5 Arrange the suction line so the refrigerant gas ...

Page 62: ...uction headers 5 For horizontal tubing use the tube diameter recommended by the condensing unit manufacturer 6 For the vertical riser use the tube diameter recommended by the condensing unit manufacturer Assure the top of the riser is higher than the evaporator coil 7 Pitch the suction line slightly 1 inch 10 feet 1 cm 3 m so the refrigerant drains toward the evaporator 8 Insulate the suction line...

Page 63: ... gas leaving the coil flows downward past the lowest suction header outlet before turning upward Use a double elbow configuration to isolate the thermal expansion valve bulb from other suction headers 5 For horizontal tubing use the tube diameter recommended by the condensing unit manufacturer 6 For the vertical riser use the tube diameter recommended by the condensing unit manufacturer Assure the...

Page 64: ...of flow Use the tube diameter that matches the suction header connection 4 The top of the Circuit 1 suction riser must be higher than the bottom evaporator coil Use the tube diameter recommended by the condensing unit manufacturer for the riser 5 Arrange the suction line so the refrigerant gas leaving the coil flows downward past the lowest suction header outlet before turning upward 6 The top of ...

Page 65: ...n header outlet before turning upward Use a double elbow configuration to isolate the thermal expansion valve bulb from other suction headers 5 For horizontal tubing use the tube diameter recommended by the condensing unit manufacturer 6 For the vertical riser use the tube diameter recommended by the condensing unit manufacturer Assure the top of the riser is higher than the evaporator coil 7 Pitc...

Page 66: ...er suction headers 5 For horizontal tubing use the tube diameter recommended by the condensing unit manufacturer 6 For the vertical riser use the tube diameter recommended by the condensing unit manufacturer Assure the top of the riser is higher than the evaporator coil 7 Pitchthe suction lineslightly 1 inch 10 feet 1 cm 3 m so the refrigerant drains toward the evaporator 8 Insulate the suction li...

Page 67: ...uctors Use of aluminum or other type of wiring may result in galvanic corrosion or overheating Failure to use copper conductors may result in equipment damage If the unit does not include a factory mounted starter wiring to the unit fan motor must be provided by the installer and must comply with all national and local electrical codes The installer must also furnish a service disconnect switch in...

Page 68: ...68 T Series Climate Changer Air Handler IOM CLCH SVX06A EN Installation Electrical Figure 52 Typical high voltage wiring schematic ...

Page 69: ...s that have direct digital controllers DDCs are provided with line voltage to 120 Vac power transformers see Figure 53 with power 120 Vac to 24 Vac control transformers see Figure 54 Figure 55 shows a typical VFD power box Note The valve jack is typically located at the air leaving side of the coil connection inside panel For coils with headers on both sides of the unit the valve jack is located a...

Page 70: ...r sensor and space sensor if ordered For valve jack mounting and wiring detail see Figure 56 Quick Connects The actuators factory mounted or field supplied are separately wired and controlled by a direct digital controller or other building logic Figure 57 illustrates the typical quick connect scheme Figure 56 Valve jack wiring details Valve quick connect Conduit assembly Figure 57 Typical quick c...

Page 71: ...heduling To provide scheduling you must use a Tracer Summit system Connecting the operator display To connect the portable operator display 1 Open the controller enclosure door 2 Attach the operator display cable to the operator display connector on the controller circuit board The operator display receives power from the controller and turns on automatically when it is connected to the controller...

Page 72: ...ess the Adjust Brightness and Contrast buttons The Brightness and Contrast screen appears 4 To increase the brightness press the buttons along the top row in sequence from left to right To decrease the brightness press the buttons from right to left Note Contrast adjustment is not available on all computer display models 5 To increase the contrast press the buttons along the bottom row in sequence...

Page 73: ...additional information regarding the safe discharge of capacitors see PROD SVB06A EN or PROD SVB06A FR General Checks Ensure the unit has been installed level Ensure supply air and return air ducts have been connected Ensure damper operator motors and connecting linkage have been installed Verify damper operation and linkage alignment Check that air filters are in place and positioned properly Rem...

Page 74: ...nt The use of untreated or improperly treated water in coils may result in scaling erosion corrosion algae or slime It is recommended that the services of a qualified water treatment specialist be engaged to determine what water treatment if any is required Trane assumes no responsibility for equipment failures which result from untreated or improperly treated water or saline or brackish water Ens...

Page 75: ... refer to the motor manufacturer s lubrication recommendations for proper lubrication Check motor winding An acceptable winding resistance reading is from 6 meg ohms to infinity If reading is less than 5 mega ohms the winding should be dried out in an oven or by a blower Inspect the entire motor for rust and corrosion Lubricate the motor as instructed in the Routine Maintenance section on page 85 ...

Page 76: ...nents During installation testing servicing and troubleshooting of this product it may be necessary to work with live electrical components Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks Failure to follow all electrical safety precautions when exposed to live electrical components could result in de...

Page 77: ... is not acceptable and the power company should be notified to correct it Tension the Fan Belt CAUTION Belt Tension Do not over tension belts Excessive belt tension will reduce fan and motor bearing life accelerate belt wear and possibly cause shaft failure Under tensioning belts is the primary cause of premature belt failure Belts should not squeal at startup Recheck belt tension after 8 24 and 1...

Page 78: ...drive parts the proper belt tension and deflection for that tension for the specific drive see Figure 60 The correct operation tension for a V belt drive is the lowest tension at which the belts will not slip under the peak load conditions It may be necessary however to increase the tension of some drives to reduce excessive belt flopping or to reduce excessive startup squealing Figure 58 Belt ten...

Page 79: ... 12 6 2 501 4 000 6 0 8 9 7 3 10 9 C CX 7 0 9 0 500 1 740 11 5 17 0 14 7 21 8 1 741 3 000 9 4 13 8 11 9 17 5 9 5 16 0 500 1 740 14 1 21 0 15 9 23 5 1 741 3 000 12 5 18 5 14 6 21 6 D 12 0 16 0 200 850 24 9 37 0 n a n a 851 1 500 21 2 31 3 n a n a 18 0 20 0 200 850 30 4 45 2 n a n a 851 1 500 25 6 38 0 n a n a 3V 3VX 2 2 2 4 1 000 2 500 n a n a 3 3 4 9 2 501 4 000 n a n a 2 9 4 3 2 65 3 65 1 000 2 5...

Page 80: ...en width sheaves place a string in the center groove of both sheaves and pull tight Adjust the sheaves and tighten the sheave set screws to the proper torque given in Table 12 Multibelt Check Tighten the belts slightly and rotate the drive several times On multiple belt drives ensure the force of deflection is approximately the same on each belt by pushing each belt in an equal distance at a point...

Page 81: ...er is supplied with a factory mounted ventilation control module VCM on the interior of the mixing box section The VCM has an input terminal for power and an output terminal for air velocity See Figure 62 Figure 62 Traq damper terminal connections Ventilation Control Velocity 2 10 Vdc GND 24 Vac GND 1TB1 3 1TB1 4 1TB1 5 1TB1 6 Module VCM Airflow k cfm 10V or Airflow k L s 10V For example if the VC...

Page 82: ...VDC w correction factor L s 10VDC CFM 10VDC w correction factor L s 10VDC 3 2304 1087 3 2304 1087 4609 2175 6 4609 2175 6 8 8 10 6913 3263 10 3700 1746 7400 3492 12 11 100 5239 12 14 14 17 17 4609 2175 9218 4350 21 11563 5457 21 25 16 965 8007 25 7400 3492 14 800 6985 30 17 344 8185 30 35 25 477 12 024 35 11 563 5457 23 126 10 914 40 40 11 545 5449 23 091 10 898 50 34 636 16 346 50 11 563 5457 23 ...

Page 83: ...stant non standard density a field obtained K factor can be used Alternatively the following equation can be used to continuously correct the equation above Note Alternative units including SI can be used in place of the IP units above although the K factor must be converted appropriately Figure 63 Piezometer airflow measurement A fan inlet airflow measuring system with a piezometer ring is availa...

Page 84: ... measuring the airflow through the system Once these two values have been measured simply solve for K using the following equation External Insulating Requirements The following areas should be specifically addressed as applicable Supply and return water piping connections Supply and return refrigerant piping connections Condensate drain lines and connections Outdoor air intake duct connections Di...

Page 85: ...l energy storing devices such as capacitors before servicing Follow proper lockout tagout procedures to ensure the equipment cannot be inadvertently energized When necessary to work with live electrical components have a qualified licensed electrician or other individual who has been trained in handling live electrical components perform these tasks Failure to follow all of the recommended safety ...

Page 86: ...ment section on page 58 for more information Inspect and clean drain pans See the Drain Pans section on page 88 for more information Tighten electrical connections Inspect coils for dirt build up See the All coils should be kept clean to maintain maximum performance section on page 92 for more information Every year Inspect the unit casing for corrosion If damage is found clean and repaint Clean t...

Page 87: ...ilter under a stream of water to remove dirt and lint 3 Remove oil from the filter with a wash of mild alkali solution 4 Rinse the filter in clean hot water and allow to dry 5 Coat both sides of the filter by immersing or spraying it with Air Maze Filter Kote W or an equivalent 6 Allow to drain and dry for about 12 hours 7 Reinstall the filter Note It may be preferable to keep extra clean filters ...

Page 88: ...te drains as designed This inspection should occur a minimum of every six months or more often as dictated by operating experience If evidence of standing water or condensate overflow exists identify and remedy the cause immediately Refer to the Troubleshooting section on page 66 for possible causes and solutions To clean drain pans 1 Disconnect all electrical power to the unit 2 Wearing the appro...

Page 89: ...equently if operating experience dictates If evidence of microbial growth mold is found identify and remedy the cause immediately Refer to the Troubleshooting section on page 66 for possible causes and solutions To clean the fan section 1 Disconnect all electrical power to the unit 2 Wearing the appropriate personal protective equipment remove any contamination 3 Vacuum the section with a vacuum d...

Page 90: ...cturer recommended grease Refer to Table 17 for minimum torque of motor mounting and bearings bolts Fan bearings without lubrication lines are sealed bearings Re lubrication is not required Fan bearings equipped with lubrication lines should be lubricated with a lithium based grease that conforms to NLGI No 2 for consistency Figure 64 Alignment Align bearing set screws as illustrated in Figure 64 ...

Page 91: ...lternate method is to replace the old bearing with a new double shield pre lubricated bearing Note Lubricate the bearing according to the motor manufacturer s recommendations and use the manufacturer recommended grease 4 Reassemble the motor Fan Motor Inspection Inspect fan motors periodically for excessive vibration or temperature Table 17 Minimum hex head bolt torque in lb ft Grade 5 bolts Size ...

Page 92: ...il cleaning detergent with water according to the manufacturer s instructions Note If the detergent is strongly alkaline after mixing PH 8 5 or higher it must contain an inhibitor Follow the cleaning solution manufacturer s instructions regarding the use of the product 5 Place the mixed solution in a garden pump up sprayer or high pressure sprayer If a high pressure sprayer is to be used Maintain ...

Page 93: ... use a soft brush to remove loose debris from both sides of the coil 3 Install a block off to prevent spray from going through the coil and into a dry section of the unit and or system ductwork 4 Mix a high quality coil cleaning detergent with water according to the manufacturer s instructions Note If the detergent is strongly alkaline after mixing PH 8 5 or higher it must contain an inhibitor Fol...

Page 94: ...tartup If draining is questionable because of dirt or scale deposits inside the coil fill the coil with glycol before the heating season begins Individual coil types determine how to properly winterize the coil To determine the coil type find the Service Model No of Coil on the coil section nameplate The coil type is designated by the second and third digits on that model number For example if the...

Page 95: ...oesn t present a problem when the unit is running However when the fan stops water vapor condenses on the cold metal surfaces inside the air handler and remains there until the air warms sufficiently to re evaporate it This damp dark environment though temporary can encourage the growth of mold mildew and other microbial contaminants Providing a moisture purge cycle 15 to 30 minutes after shutdown...

Page 96: ...ailure to follow all safety instructions could result in death or serious injury Internal insulation in areas of the unit that are normally considered to be dry must also be periodically inspected to assure the insulation is clean and dry Wet insulation in an area that is normally considered to be dry can indicate an operational problem refer to the Diagnostics section on page 100 for further info...

Page 97: ...ote Be careful not to tear the insulation surface or edges 14 Confirm the drain line is open following the cleaning process 15 Allow the unit to dry thoroughly before putting it back into service 16 Replace all panels and parts and restore electrical power to the unit 17 Be careful any contaminated material does not contact other areas of the unit or building Properly dispose of all contaminated m...

Page 98: ...tinuously or after 9 000 hours of use if operated intermittently Replacement bulbs must be the specific size and wattage as originally supplied from the factory Note Although the lights may continue to generate a characteristic blue glow beyond 9 000 operating hours the ultraviolet radiation emitted by the bulbs degrades over time and will no longer provide the intended benefit 1 Disconnect power ...

Page 99: ...itable eye protection when cleaning or replacing these bulbs Bulbs may break if dropped or handled improperly Disposal of Bulbs UV bulbs like fluorescent bulbs contain mercury which is a regulated hazardous waste The disposal requirements for hazardous wastes are determined by local state and federal guidelines Check all regulations before disposing of bulbs to assure you have met all requirements...

Page 100: ...sure the power can not be inadvertently energized When necessary to work with live electrical components have a qualified licensed electrician or other individual who has been trained in handling live electrical components perform these tasks Failure to follow all of the recommended safety warnings provided could result in death or serious injury Table 18 Air handler troubleshooting recommendation...

Page 101: ...load due to overtensioned drive Check belt tension and overhung load Excessive overhung load due to a small diameter motor sheave Replace sheave with larger one Loose fan belt Motor is poorly positioned Adjust belt tension Worn or damaged belt Replace belt or belt set Check sheave alignment Worn sheaves Replace sheaves Short belt life Worn sheaves Replace sheaves Misaligned belt Realign drive with...

Page 102: ... section on page 49 Incorrect steam pressure Verify steam pressure and adjust if necessary Excessive steam superheat Check steam superheat Steam superheat should not exceed 50ºF Failure of steam line condensate return components Verify component operation Boiler failure Verify boiler operation Dirty fin surface Clean the fin surface see the Coils section on page 62 Drain pan is overflowing Plugged...

Page 103: ...CLCH SVX06A EN T Series Climate Changer Air Handler IOM 103 Diagnostics Notes ...

Page 104: ...ce or e mail us at comfort trane com Literature Order Number CLCH SVX06A EN Date January 2008 Supersedes CLCH IM 16A March 1999 Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice ...

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