Trane CenTraVac CDHF Assembly/Disassembly Manual Download Page 33

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CVHE-SVN04M-EN

commissioning process can be completed by Trane or
under the supervision of authorized Trane personnel.

otte

e:: CTV-ADF001*-EN is also included in the “Forms”

section of CVHE-SVX02*-EN (Installation,
Operation, and Maintenance: CVHE, CVHF, CVHG
Water-Cooled CenTraVac

™

Chillers with Tracer

AdaptiView

™

Control) and CDHF-SVX01*-EN

(Installation, Operation, and Maintenance: CDHF
and CDHG Water-Cooled CenTraVac

™

Chillers

with Tracer AdaptiView

™

Control), or the most

recent revisions.

For additional information regarding compressor
disassembly and reassembly, refer to CVHE-SB-10B
(

General Service Bulletin: Compressor Doweling

), or

the most recent version.

asssse

blly

Summary of Contents for CenTraVac CDHF

Page 1: ...knowledge and training Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the...

Page 2: ...th he e j jo ob b b be ei in ng g u un nd de er rt ta ak ke en n c co ou ul ld d r re es su ul lt t i in n d de ea at th h o or r s se er ri io ou us s i in nj ju ur ry y T Te ec ch hn ni ic ci ia an...

Page 3: ...11 Factory Warranty Information Compliance with the following is required to preserve the factory warranty A Al ll l U Un ni it t I In ns st ta al ll la at ti io on ns s Startup MUST be performed by...

Page 4: ...ta an nt t These procedures do NOT apply to units that have been installed and electrical supply wiring has been completed Contractor Responsibilities W WA AR RN NI IN NG G H He ea av vy y O Ob bj je...

Page 5: ...pass INDP Optional industrial control package SMP Optional supplemental motor protection INDP units only UAFD Unit mounted Adaptive Frequency drive UATR Unit mounted medium voltage auto transformer UP...

Page 6: ...42 0 78 3 51 3 59 1 93 8 45 5 62 2 63 5 44 3 620 870 080 870 93 5 75 0 101 3 42 0 81 2 59 7 73 2 93 8 45 5 63 9 63 5 44 3 080 142 870 101 3 79 4 107 5 a 81 3 59 7 73 2 102 0 45 5 67 9 63 59 46 0 142...

Page 7: ...102 0 45 5 64 3 63 59 46 0 142 920 98 1 84 0 111 0 a 93 2 54 3 68 0 105 5 46 9 69 8 62 5 46 0 142 210 920 106 0 89 7 109 7 a 93 3 54 6 68 7 105 4 46 9 76 2 62 5 52 4 210 920 106 5 96 0 116 0 a 93 2 54...

Page 8: ...21 1 36 8 126 9 129 0 N A N A 72 7 210 1300 93 8 76 4 86 9 N A 21 1 36 8 124 7 135 2 87 2 87 2 82 4 250 1300 97 9 80 4 90 9 N A 18 6 36 8 137 2 139 4 N A N A 82 7 1470 1720 142 210 1720 86 5 72 8 83 3...

Page 9: ...9 77 5 N A 146 0 91 0 4 6 142 210 1300 a a a a 147 9 83 6 3 5 154 9 90 6 5 6 210 1300 a a a a N A N A N A 152 4 95 9 3 9 250 1300 140 7 b 80 2 a N A N A N A 160 0 99 5 3 1 1470 1720 142 210 1720 a a a...

Page 10: ...SEE NOTE 4 N No ot te es s 1 All dimensions are in inches 0 5 inch See Table 1 p 6 through Table 5 p 13 for dimension tables 2 UAFD brackets and supports shown are bolt on and removable Most brackets...

Page 11: ...ble See Table 5 p 13 for application dimensions 3 Applies only to CVHE 190 320 NTON on 032 shells with free cooling option 4 Add 1 5 inch for distance to Tracer Adaptiview display mounting arm in stow...

Page 12: ...N A 5000 a N A a N A 5800 a N A 123 4 N A 870 1300 440E a a a a 5000 a a a a 5800 a a 123 4 123 7 Table 4 Motor terminal boxes for CVHE CVHF and CVHG CenTraVac chillers continued Shell Size Comp Size...

Page 13: ...5 69 3 75 9 050 080 480 400 92 4 N A 51 59 N A 440E 94 9 101 6 54 09 60 85 500 400 92 4 N A 51 59 N A 440E 94 9 101 6 54 09 60 85 565 440E 96 2 103 0 54 09 60 85 5000 97 7 104 3 55 59 62 19 080 142 7...

Page 14: ...1 9 52 4 93 8 2250 2 Comp 2500 120 9 0 5 121 6 73 2 94 2 59 7 120 6 116 4 54 5 79 7 76 9 56 8 94 6 CDHF 3000 2 Comp 250M 120 9 0 5 121 6 76 3 92 3 63 1 120 6 116 4 54 5 84 3 76 9 56 8 96 8 3500 2 Comp...

Page 15: ...7 1 3 092 1100 440E 6 8 11 8 13 1 3 1 5000 6 8 11 8 11 6 1 6 5800 6 8 11 8 9 8 0 2 2500 130 440E 3 6 0 5 21 1 11 1 5000 3 6 2 0 19 6 9 6 5800 3 6 3 8 17 8 7 8 092 110 440E 3 6 5 5 21 1 11 1 5000 3 6 7...

Page 16: ...PORTS CAN BE UNBOLTED FROM BRACKETS AFD CONTROL PANEL Y2 UATR UPIR UXL STARTERS Y3 MOTOR TERMINAL BOX NOT SHOWN Y1 USTR USID STARTERS CONTROL PANEL K X Z W 1 0 90D 1210A AFD AFD DISCONNECT SWITCH TO E...

Page 17: ...TS ARE WELDED TO EVAPORATOR ON 900 1210A AFD SUPPORTS CAN BE UNBOLTED FROM BRACKETS LARGEST MOTOR MOTOR S SPACE REMOVAL T MAX OD LARGEST MOTOR CHILLER DIMENSIONS INCHES F C CDHF UNIT SHOWN COOLING ONL...

Page 18: ...d 10 a Heaviest motor used does not include the weight of the suction elbow b For Duplex chillers weights shown are for individual components multiply by two for total component weights for Duplex chi...

Page 19: ...g 5190 f 250M 2500 28679 13008 10954 f 4969 f 29817 13524 11442 f 5190 f 250X 2500 31902 14470 10954 f 4969 f 33486 15188 11442 f 5190 f Note All weights are nominal and 10 a Bundle weights are for th...

Page 20: ...units ship with a 5 psig 34 5 kPag dry nitrogen holding charge at nominal 72 F 22 C I Im mp po or rt ta an nt t New units that have been factory run tested contain residual refrigerant vent discharge...

Page 21: ...t te e d di is sc co on nn ne ec ct ts s a an nd d d di is sc ch ha ar rg ge e a al ll l m mo ot to or r s st ta ar rt t r ru un n c ca ap pa ac ci it to or rs s b be ef fo or re e s se er rv vi ic ci...

Page 22: ...t ta al ll le ed d a an nd d i it t i is s n ne ec ce es ss sa ar ry y t to o i in ns st ta al ll l d do ow we el li in ng g c co on nt ta ac ct t t th he e l lo oc ca al l T Tr ra an ne e S Se er rv...

Page 23: ...at te e f fo or r r re ef fr ri ig ge er ra an nt t t ty yp pe e D Do o n no ot t u us se e n no on n a ap pp pr ro ov ve ed d r re ef fr ri ig ge er ra an nt ts s r re ef fr ri ig ge er ra an nt t s...

Page 24: ...l ly y f fo or r r re em mo ov vi in ng g w wa at te er rb bo ox x f fr ro om m c ch hi il ll le er r 6 Remove the suction elbow There are two styles of suction elbows a 90 elbow and a three piece elb...

Page 25: ...i ic ch h c co ou ul ld d r re es su ul lt t i in n d de ea at th h o or r s se er ri io ou us s i in nj ju ur ry y o or r e eq qu ui ip pm me en nt t d da am ma ag ge e S Sy ys st te em m c co on nt...

Page 26: ...essor 11 Use the reverse order to reassemble the economizer on the chiller Be sure to install new gaskets at the appropriate joints 12 Torque all bolts to specifications Consult with your Trane servic...

Page 27: ...er r N NF FP PA A 7 70 0E E t th ha at t a al ll l c ca ap pa ac ci it to or rs s h ha av ve e d di is sc ch ha ar rg ge ed d F Fo or r a ad dd di it ti io on na al l i in nf fo or rm ma at ti io on...

Page 28: ...ie es s o on ne e a at t a a t ti im me e 5 Loosen the bolts which hold the starter to the flange on the motor Steady the starter panel as the retaining bolts are removed because the panel will tip fo...

Page 29: ...ge er ra an nt t s su ub bs st ti it tu ut te es s o or r n no on n a ap pp pr ro ov ve ed d r re ef fr ri ig ge er ra an nt t a ad dd di it ti iv ve es s W WA AR RN NI IN NG G H He ea av vy y O Ob b...

Page 30: ...sed for removing the suction elbow Do not lift the piping simply support it to avoid slipping as the bolts are removed from the connecting flanges Typical rigging for lifting the suction elbow can be...

Page 31: ...ot and discharge flange connections Before tightening any of these bolts reinstall the dowel pins in the compressor foot and discharge flange 4 Tighten the compressor foot and discharge flange bolts S...

Page 32: ...ba ac ck k t to o a at tm mo os sp ph he er ri ic c p pr re es ss su ur re e b be ef fo or re e o op pe en ni in ng g s sy ys st te em m f fo or r r re ep pa ai ir rs s M Mi ix xt tu ur re es s o of f...

Page 33: ...CVHE CVHF CVHG Water Cooled CenTraVac Chillers with Tracer AdaptiView Control and CDHF SVX01 EN Installation Operation and Maintenance CDHF and CDHG Water Cooled CenTraVac Chillers with Tracer Adapti...

Page 34: ...34 CVHE SVN04M EN N No ot te es s...

Page 35: ...CVHE SVN04M EN 35 N No ot te es s...

Page 36: ...protect food and perishables and increase industrial productivity and efficiency We are a global business committed to a world of sustainable progress and enduring results ingersollrand com Ingersoll...

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